Patents by Inventor Stephen J. McCullough

Stephen J. McCullough has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120199300
    Abstract: An absorbent cellulosic sheet having a variable local basis weight includes a patterned papermaking-fiber reticulum provided with (a) a plurality of generally machine direction (MD) oriented elongated densified regions of compressed paper-making fibers having a relatively low local basis weight as well as leading and trailing edges, the densified regions being arranged in a repeating pattern of a plurality of generally parallel linear arrays that are longitudinally staggered with respect to each other such that a plurality of intervening linear arrays are disposed between a pair of cross machine (CD) direction aligned densified regions, and (b) a plurality of fiber-enriched, pileated regions having a relatively high local basis weight interspersed between and connected with the densified regions, the pileated regions having crests extending generally in the cross-machine direction of the sheet.
    Type: Application
    Filed: February 22, 2012
    Publication date: August 9, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8226797
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet. A papermaking furnish is compactively dewatered to form a nascent web having an apparently random distribution of papermaking fiber. The dewatered web is applied to a translating transfer surface. The web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric, under pressure, in a fabric creping nip defined between the transfer surface and the creping fabric. The fabric is traveling a fabric speed that is slower than the speed of the transfer surface. The web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum having a plurality of interconnected regions of different local basis weights. The web is dried and the web is drawn. The step of drawing the web preferentially attenuates the fiber-enriched regions of the web.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: July 24, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Publication number: 20120180967
    Abstract: A method of making a belt-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber orientation, applying the nascent web having the apparently random distribution of fiber orientation to a translating transfer surface that is moving at a transfer surface speed, belt-creping the web from the transfer surface at a consistency of from about 30% to about 60% utilizing a patterned creping belt, the belt-creping step occurring under pressure in a belt creping nip defined between the transfer surface and the creping belt, the web being creped from the transfer surface and redistributed on the creping belt to form a web with a reticulum having a plurality of interconnected regions of different local basis weights.
    Type: Application
    Filed: February 22, 2012
    Publication date: July 19, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120180965
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having a random distribution of papermaking fiber, applying the nascent web to a translating transfer surface that is moving at a transfer surface speed, fabric-creping the nascent web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric that is traveling at a fabric-creping speed that is slower than the transfer surface speed, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights.
    Type: Application
    Filed: February 16, 2012
    Publication date: July 19, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Publication number: 20120180966
    Abstract: A fabric-creped absorbent cellulosic sheet having a variable local basis weight includes a papermaking-fiber reticulum provided with (a) a plurality of fiber-enriched regions of a high local basis weight, interconnected by way of (b) a plurality of lower local basis weight linking regions, wherein the sheet has been drawn such that the fiber-enriched regions are attenuated or dispersed in the machine direction (MD).
    Type: Application
    Filed: February 16, 2012
    Publication date: July 19, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Publication number: 20120160435
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet with improved dispensing characteristics. The method includes compactively dewatering a papermaking furnish to form a nascent web, applying the nascent web to a translating transfer surface, fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, wherein the fabric is traveling at a fabric speed that is slower than the speed of the transfer surface, the web being creped from the transfer surface and transferred to the creping fabric, adhering the web to a drying cylinder with a resinous adhesive coating composition, drying the web on the drying cylinder to form a dried web, and peeling the dried web from the drying cylinder.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 28, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120164407
    Abstract: A multi-ply absorbent sheet of cellulosic fiber includes continuous outer surfaces, and an absorbent core between the outer surfaces. The absorbent core includes a non-woven fiber network comprising a plurality of pileated fiber enriched regions of a relatively high local basis weight interconnected by way of a plurality of lower local basis weight linking regions whose fiber orientation is biased along the direction between pileated fiber enriched regions, interconnected thereby, and a plurality of fiber-deprived cellules between the fiber enriched regions and the linking regions, also being characterized by a local basis weight lower than that of the fiber enriched regions.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 28, 2012
    Applicant: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120152475
    Abstract: A method of making a belt-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the nascent web having the apparently random fiber distribution to a translating transfer surface that is moving at a transfer surface speed, belt-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping belt, the belt-creping step occurring under pressure of at least 20 pounds per linear inch in a belt creping nip defined between the transfer surface and the creping belt. The belt is traveling at a belt speed that is slower than the speed of the transfer surface. The web is creped from the transfer surface and redistributed on the creping belt.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 21, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120145344
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the nascent web having the apparently random fiber distribution to a translating transfer surface that is moving at a transfer surface speed, and fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, the web being creped from the transfer surface and wherein the creping fabric is adapted to contact the transfer surface and applies pressure to the web against the transfer surface such that the fibers of the web are redistributed on the creping fabric to form a web with a drawable reticulum.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 14, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120145343
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber, transferring the nascent web having the generally random distribution of papermaking fiber to a translating transfer surface that is moving at a transfer surface speed, drying the web, to a consistency of from about 30 to about 60 percent, including compactively dewatering the web prior to or concurrently with transfer of the web to the transfer surface, fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, the web being creped from the transfer surface and redistributed on the creping fabric.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 14, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120145341
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes applying a jet of papermaking furnish to a forming wire, the jet having a jet velocity and the forming wire moving at a forming wire velocity. The papermaking furnish is compactively dewatered to form a nascent web. The nascent web is applied to a transfer surface that is moving at a transfer surface speed. The nascent web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric that is traveling at a fabric-creping speed, the fabric-creping speed being slower than the transfer surface speed, and the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web. The creped web is dried.
    Type: Application
    Filed: February 16, 2012
    Publication date: June 14, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Publication number: 20120145342
    Abstract: An absorbent sheet of cellulosic fibers includes a mixture of hardwood fibers and softwood fibers arranged in a reticulum having (i) a plurality of pileated fiber enriched regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet and interconnected by way of (ii) a plurality of lower local basis weight linking regions that each extend a distance in the machine direction (MD) of the sheet and whose fiber orientation is biased along the direction between pileated regions interconnected thereby. The relative basis weight, degree of pileation, hardwood to softwood ratio, fiber length distribution, fiber orientation, and geometry of the reticulum are controlled such that the sheet exhibits a percent CD stretch that is at least about 2.75 times the machine direction to cross-machine direction (MD/CD) dry tensile ratio of the sheet.
    Type: Application
    Filed: February 22, 2012
    Publication date: June 14, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP.
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8152957
    Abstract: An absorbent cellulosic sheet having a variable local basis weight includes a papermaking-fiber reticulum provided with (a) a plurality of elongated densified regions of compressed papermaking fibers, the densified regions being oriented generally along the machine direction (MD) of the sheet and having a relatively low local basis weight, as well as leading and trailing edges at their longitudinal extremities, and (b) a plurality of fiber-enriched, pileated regions connected with the plurality of elongated densified regions, the pileated regions having (i) a relatively high local basis weight and (ii) a plurality of cross-machine direction (CD) extending crests having concamerated CD profiles such that the extending crests of the pileated regions are arcuate and extend around the leading and trailing edges of the plurality of elongated densified regions.
    Type: Grant
    Filed: September 23, 2010
    Date of Patent: April 10, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8152958
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the dewatered web having the apparently random fiber distribution to a translating transfer surface moving at a first speed and fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric. The creping step occurs under pressure in a fabric creping nip defined between the transfer surface and the creping fabric. The creping fabric travels at a second speed slower than the speed of the transfer surface. The fabric pattern, nip parameters, velocity delta and web consistency are selected such that the web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: April 10, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Publication number: 20110155337
    Abstract: A method of making a cellulosic web includes: forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber; b) transferring the web having a generally random distribution of papermaking fiber to a translating transfer surface moving at a first speed; drying the web to a consistency of from about 30 to about 60 percent including compactively dewatering the web prior to or concurrently with transfer to the transfer surface; fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric wherein the fabric is traveling at a second speed slower than the speed of said transfer surface, the fabric pattern, nip parameters, velocity delta and web consistency being selected such that the web is creped from the transfer surfac
    Type: Application
    Filed: March 7, 2011
    Publication date: June 30, 2011
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Patent number: 7935220
    Abstract: A process for making absorbent cellulosic paper products such as sheet for towel, tissue and the like, includes compactively dewatering a nascent web followed by wet belt creping the web at an intermediate consistency of anywhere from about 30 to about 60 percent under conditions operative to redistribute the fiber on the belt, which is preferably a fabric. In preferred embodiments, the web is thereafter adhesively applied to a Yankee dryer using a creping adhesive operative to enable high speed transfer of the web of intermediate consistency such as a poly(vinyl alcohol)/polyamide adhesive. An absorbent sheet so prepared from a papermaking furnish exhibits an absorbency of at least about 5 g/g, a CD stretch of at least about 4 percent, and an MD/CD tensile ratio of less than about 1.1, and also exhibits a maximum CD modulus at a CD strain of less than 1 percent and sustains a CD modulus of at least 50 percent of its maximum CD modulus to a CD strain of at least about 4 percent.
    Type: Grant
    Filed: July 27, 2009
    Date of Patent: May 3, 2011
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Dean J. Baumgartner, Richard W. Eggen, David P. Duggan, Jeffrey E. Krueger, David W. Lomax, Colin A. Jones
  • Patent number: 7927456
    Abstract: A method of making a cellulosic web includes: forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber; b) transferring the web having a generally random distribution of papermaking fiber to a translating transfer surface moving at a first speed; drying the web to a consistency of from about 30 to about 60 percent including compactively dewatering the web prior to or concurrently with transfer to the transfer surface; fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric wherein the fabric is traveling at a second speed slower than the speed of said transfer surface, the fabric pattern, nip parameters, velocity delta and web consistency being selected such that the web is creped from the transfer surfac
    Type: Grant
    Filed: January 25, 2010
    Date of Patent: April 19, 2011
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Patent number: 7918964
    Abstract: A multi-ply absorbent sheet of cellulosic fiber with continuous outer surfaces is provided an absorbent core between the outer surfaces. The absorbent core includes a non-woven fiber network having: (i) a plurality of pileated fiber enriched regions of relatively high local basis weight interconnected by way of (ii) a plurality of lower local basis weight linking regions whose fiber orientation is biased along the direction between pileated regions interconnected thereby, and (iii) a plurality of fiber-deprived cellules between the fiber enriched and linking regions, also being characterized by a local basis weight lower than the fiber enriched regions. The cellules provide a sponge-like internal structure of low fiber density regions.
    Type: Grant
    Filed: December 31, 2009
    Date of Patent: April 5, 2011
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough
  • Publication number: 20110011545
    Abstract: An absorbent cellulosic sheet having variable local basis weight includes a papermaking-fiber reticulum provided with (i) a plurality of cross-machine direction (CD) extending, fiber-enriched pileated regions of relatively high local basis weight interconnected by (ii) a plurality of elongated densified regions of compressed papermaking fibers. The elongated densified regions have relatively low local basis weight and are generally oriented along the machine direction (MD) of the sheet and have an MD/CD aspect ratio of at least 1.5. The products are most preferably prepared by way of a compactive dewatering/wet crepe process.
    Type: Application
    Filed: September 23, 2010
    Publication date: January 20, 2011
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20100282423
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet comprising: a) compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber; b) applying the dewatered web having the apparently random fiber distribution to a translating transfer surface moving at a first speed; c) fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric, the creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric wherein the fabric is traveling at a second speed slower than the speed of said transfer surface, the fabric pattern, nip parameters, velocity delta and web consistency being selected such that the web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum.
    Type: Application
    Filed: July 16, 2010
    Publication date: November 11, 2010
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray