Abstract: A mandrel for use in welding an air mattress having a top layer, bottom layer and at least one baffle joining the top layer and bottom layer, the mandrel includes a central mounting block; a baffle locating pin on a top surface of the central mounting block for securing the baffle to the central mounting block; a conductive sealing surface positioned along an edge of the central mounting block; a stop block positioned on the top surface of the central mounting block adjacent the sealing surface; and a bumper mounted to the central mounting block.

Abstract: A brachytherapy balloon system, including a brachytherapy applicator and a brachytherapy balloon, is described. The brachytherapy balloon is shaped and sized to fit a vagina, a rectum or an esophagus and is made of elastomeric polymer and has a cylindrical inner surface defining an interior hollow of diameter D with at least one open end into which a brachytherapy applicator of diameter x<D can fit, and an outer surface. The inner and outer surfaces of the brachytherapy balloon together define an inflatable elongated toroidal shape having a distal and a proximal end. The distal end has a diameter less than x, a valve for inflating the balloon, and a retention ring that prevents the brachytherapy applicator from protruding beyond the retention ring and reproducibly positioning the applicator on every use.

Abstract: A mandrel for use in welding an air mattress having a top layer, bottom layer and at least one baffle joining the top layer and bottom layer, the mandrel includes a central mounting block; a baffle locating pin on a top surface of the central mounting block for securing the baffle to the central mounting block; a conductive sealing surface positioned along an edge of the central mounting block; a stop block positioned on the top surface of the central mounting block adjacent the sealing surface; and a bumper mounted to the central mounting block.

Abstract: A garment, such as a vest, for applying HFCWO treatment to a patient includes an outer garment and an air bladder coupled to the outer garment. The outer garment includes an outer shell and an inner liner coupled to the outer shell to define a pocket between the outer shell and the inner liner. The air bladder is removably received within the pocket and the inner liner is made from a 3D material.

Abstract: A technique for the design of 3-D RF welding electrodes by first modeling the surface of the welded part perimeter as a spline in a 3-D CAD program, and then dividing the spline up into multiple, small straight segments. The straight segments are offset simultaneously in opposite directions from the spline, to form two sets of straight segments, each set being equidistant from the spline, with the gap between the two sets equal to the target thickness of the welded package. New die faces are constructed from each of the sets using smoothing techniques, and 3-D models of the die faces are manufactured to check accuracy of the design, making sure that all the corresponding points of the pair of electrodes are equidistant, thereby creating a strong weld with good cosmetic results all along the parts being joined.

Abstract: A method of welding materials includes obtaining a first material having a first thermoplastic layer formed thereon; obtaining a second thermoplastic layer; positioning the first material and the second thermoplastic layer such that the first thermoplastic layer faces the second thermoplastic layer; applying energy to the first thermoplastic layer and the second thermoplastic layer at a first location to establish a first weld; applying energy to the first thermoplastic layer and the second thermoplastic layer at a second location, the second location being offset from the first location, a portion of the second location overlapping a portion of the first location.

Abstract: A check valve provides a one-way fluid passage from without to within a fluid bladder formed by a pair of plastic sheets sealed together about their periphery. The check valve is formed by a pair of superimposed films of thermoplastic material, generally equal in length, thermally bonded together at predetermined areas to define the fluid passage throughout the length of the valve. The inlet end of the valve has a V-shape edge with the apex pointing in a direction opposite the one-way fluid flow. Each of the films, adjacent the V-shape edge of inlet end, is sealed to one of the outer sheets where the valve enters the bladder by a seal line of similar V-shape. Each of the films has a high-gloss, cohesive inner surface and a matted, non-cohesive outer surface.