Patents by Inventor Stephen John Brown

Stephen John Brown has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6239238
    Abstract: Organometallic complexes having two phosphinimine ligands and at least one activatable ligand are catalyst components for olefin polymerization. Preferred polymerization systems are prepared by combining the organometallic complexes with an ionic activator and/or an alumoxane. Preferred catalyst components contain titanium, zirconium, or hafnium and are activated with an ionic activator to form catalysts for ethylene polymerization.
    Type: Grant
    Filed: June 15, 1999
    Date of Patent: May 29, 2001
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Stephen John Brown, Xiaoliang Gao, Daryll G. Harrison, Ian McKay, Linda Koch, Qinyan Wang, Wei Xu, Rupert Edward von Haken Spence, Douglas W. Stephan
  • Patent number: 6234950
    Abstract: An organometallic complex of a group 4 metal having a cyclopentadienyl ligand and a heterosubstituted phosphinimine ligand is a catalyst component for olefin polymerization. The heterosubstituted phosphinimine ligand may be conveniently and inexpensively synthesized using readily available precursors which are comparatively non-pyrophoric. The resulting catalysts are highly active for ethylene copolymerization, particularly when activated with an alumoxane or ionic activator.
    Type: Grant
    Filed: November 15, 1999
    Date of Patent: May 22, 2001
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Rupert Edward von Haken Spence, Linda Koch, Dusan Jeremic, Stephen John Brown
  • Patent number: 6221985
    Abstract: A medium pressure process for the solution polymerization of ethylene at a temperature of from 80° C. to 250° C. in the presence of a catalyst system comprising (1) a catalyst component which is a group 4 metal complex having a delocalized, cyclic, pi-bonded ligand, a (defined, specific) heteroligand and one or two activatable ligands; and (2) an ionic activator which does not contain an active proton. The catalyst component is unbridged and easily synthesized. It is highly active in solution polymerization when properly activated (but is not active when used in combination with an alumoxane). Preferred catalyst systems contain an unbridged monocyclopentadienyl titanium (IV) complex and triphenylcarbenium tetrakis (pentafluorophenyl) borate.
    Type: Grant
    Filed: January 13, 1999
    Date of Patent: April 24, 2001
    Assignee: Nova Chemical (International) S.A
    Inventors: Xiaoliang Gao, Qinyan Wang, Rupert Edward von Haken Spence, Stephen John Brown, Peter Zoricak
  • Patent number: 6180730
    Abstract: A particulate deactivator is used to pacify halogen-containing catalyst residues from a medium pressure solution polymerization process. The deactivator is added post-reactor preferably in the form of a suspension. The particulate deactivator may also be used in conjunction with a secondary, soluble deactivator.
    Type: Grant
    Filed: December 12, 1998
    Date of Patent: January 30, 2001
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Fazle Sibtain, Antonio Pietro Nicola, Stephen John Brown, Linda Jean Santry
  • Patent number: 6147172
    Abstract: Organometallic complexes having a phosphinimine ligand, a (non-phosphinimine) heteroligand and at least one activatable ligand are catalyst components for olefin polymerization. Preferred polymerization systems are prepared by combining the organometallic complexes with an ionic activator and/or an alumoxane. Preferred catalyst components contain Ti, Zr or Hf and are activated with an ionic activator to provide ethylene polymerization catalysts.
    Type: Grant
    Filed: June 9, 1999
    Date of Patent: November 14, 2000
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Stephen John Brown, Xiaoliang Gao, Qinyan Wang, Peter Zoricak, Rupert Edward von Haken Spence, Wei Xu
  • Patent number: 6124487
    Abstract: A new family of metallacycles, which are preferably zirconacycles, is characterized by having a unique halogenated substituent. The metallacycles are useful for the preparation of main group heterocycles, especially two novel families of heterocycles. The first new family of heterocycles preferably contains a halosilyl substituent. A preferred group of the second family of novel heterocycles contains a silyl group having a leaving group bonded thereto. The preferred group of these heterocycles is suitable for preparing novel organometallic complexes having a bridged bidentate heterocyclic ligand. These novel organometallic complexes may be used as catalyst components in olefin polymerization. The subject catalyst components are particularly well suited for use in the medium pressure solution process to prepare linear low density polyethylene.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: September 26, 2000
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Rupert Edward von Haken Spence, Xiaoliang Gao, Linda Koch, Stephen John Brown, Daryll G. Harrison
  • Patent number: 6114481
    Abstract: A catalyst system comprises an organometallic complex of a group 4 metal having a ketimide ligand. The organometallic complex preferably also contains a cyclic ligand which forms a delocalized pi-bond with the metal (such as a cyclopentadienyl-type ligand). Preferred organometallic complexes may be activated with a so-called "substantially non coordinating anion" to form a low cost cocatalyst system which is excellent for the preparation of olefin copolymers having both high molecular weight and very low density.
    Type: Grant
    Filed: August 26, 1998
    Date of Patent: September 5, 2000
    Assignee: Nova Chemicals (International) S.A.
    Inventors: John McMeeking, Xiaoliang Gao, Rupert Edward von Haken Spence, Stephen John Brown, Dusan Jeremic
  • Patent number: 6084042
    Abstract: The present invention provides a Ziegler-Natta catalyst based on titanium and vanadium useful in solution processes for the polymerization of olefins having a low amount of aluminum and magnesium. The catalysts of the present invention have a molar ratio of magnesium to the first aluminum component from 4.0:1 to 8.0:1 and molar ratio of magnesium to titanium and vanadium from 4.0:1 to 8.0:1. The invention provides a novel catalyst preparation method to substantially increase the polymer molecular weight in the high temperature ethylene polymerization process.
    Type: Grant
    Filed: June 29, 1998
    Date of Patent: July 4, 2000
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Isam Jaber, Stephen John Brown
  • Patent number: 6063879
    Abstract: This invention is a solution process for the preparation of high molecular weight ethylene copolymers comprising contacting olefin monomers, with a catalyst system at a polymerization temperature at or above about 80.degree. C. with a catalyst system comprising an unbridged Group 4 metal compound having a monocyclopentadienyl ligand, a phosphinimine ligand and at least one uninegative, activation reactive ligand. The process can be practiced at a reaction temperature of at least 80.degree. C. to obtain high number average molecular weight polymer.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: May 16, 2000
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Douglas W. Stephan, Jeff C. Stewart, Stephen John Brown, John William Swabey, Qinyan Wang
  • Patent number: 6051667
    Abstract: An olefin polymerization process uses a catalyst with an organometallic complex of a group 4 metal having a bridged cyclopentadienyl-phosphole ligand, as defined by the formula: ##STR1## wherein: each Sl is a non-interfering spectator ligand;Y is selected from Si, Ge and Sn;Z is 2;R.sub.1, R.sub.2, and R.sub.3 are hydrogen or non-interfering substituents;Cp* is selected from cyclopentadienyl, substituted cyclopentadienyl, indenyl, substituted indenyl, fluorenyl and substituted fluorenyl;M4 is selected from Ti, Zr and Hf;X is an anionic ligand; andn is 1 or 2, depending upon the oxidation state of M4.A catalyst having a fluorenyl ligand and a dimethyl silyl bridge is preferred. This invention may be used to prepare polyethylenes having a broad molecular weight distribution.
    Type: Grant
    Filed: April 24, 1998
    Date of Patent: April 18, 2000
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Rupert Edward von Haken Spence, Xiaoliang Gao, Linda Koch, Stephen John Brown, Daryll G. Harrison, Qinyan Wang