Patents by Inventor Stephen Jonathan Davis
Stephen Jonathan Davis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260042262Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving by a system configured to make or repair the specified part and from a machine communicatively coupled with the system, a set of sensor data and/or inspection data associated with at least one of an additive and a reductive manufacturing or repair process or with at least one of a pre-treatment and a post-treatment step. The method includes creating an optimized manufacturing process to make or repair the specified part, the creating including. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with the sensor data and/or inspection data.Type: ApplicationFiled: October 21, 2025Publication date: February 12, 2026Applicant: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Patent number: 12472693Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving by a system configured to make or repair the specified part and from a machine communicatively coupled with the system, a set of sensor data and/or inspection data associated with at least one of an additive and a reductive manufacturing or repair process or with at least one of a pre-treatment and a post-treatment step. The method includes creating an optimized manufacturing process to make or repair the specified part, the creating including. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with the sensor data and/or inspection data.Type: GrantFiled: June 15, 2020Date of Patent: November 18, 2025Assignee: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Patent number: 12456080Abstract: Systems and methods of planning and scheduling resources of an airline include using machine learning models to generate custom behavioral characteristics for a plurality of operational components of the airline based on operations data. The custom behavioral characteristics are used to define inputs and outcomes in simulations of the operational components of the airline. The simulation outputs performance indicators and a feedback loop captures previously ignored interactions between the operational components of the airline based on the performance indicators and custom behavioral characteristics of inputs and outcomes corresponding to the plurality of operational components of the airline.Type: GrantFiled: October 19, 2021Date of Patent: October 28, 2025Assignee: GE Aviation Systems LLCInventors: Michael Arguello, Charles P. Ephraim, Jonathan Mark Dunsdon, Stephen Jonathan Davis, Kristin M. Schanche
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Publication number: 20230118644Abstract: Systems and methods of planning and scheduling resources of an airline include using machine learning models to generate custom behavioral characteristics for a plurality of operational components of the airline based on operations data. The custom behavioral characteristics are used to define inputs and outcomes in simulations of the operational components of the airline. The simulation outputs performance indicators and a feedback loop captures previously ignored interactions between the operational components of the airline based on the performance indicators and custom behavioral characteristics of inputs and outcomes corresponding to the plurality of operational components of the airline.Type: ApplicationFiled: October 19, 2021Publication date: April 20, 2023Applicant: GE AVIATION SYSTEMS LLCInventors: Michael Arguello, Charles P. Ephraim, Jonathan Mark Dunsdon, Stephen Jonathan Davis, Kristin M. Schanche
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Patent number: 11631060Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with a model of manufactured variance associated with at least one of inspection and in-operation data of a similar part. The method includes executing, based on the digital twin, the optimized manufacturing process to either repair or make the specified part.Type: GrantFiled: June 15, 2020Date of Patent: April 18, 2023Assignee: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Publication number: 20230038395Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, as-inspected, as-operated, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes generating a prognostic model of predicted performance of the specified part based on the surrogate model and based on one or more characteristics of at least one of an additive and a reductive manufacturing process. The method includes executing, based on the digital twin, the optimized manufacturing process to either repair or make the specified part.Type: ApplicationFiled: October 12, 2022Publication date: February 9, 2023Inventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Patent number: 11567481Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating a manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, as-operated, as-inspected, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes generating a multi-variant distribution including component performance and manufacturing variance, the manufacturing variance being associated with at least one of an additive manufacturing process step and a reductive manufacturing process step.Type: GrantFiled: June 15, 2020Date of Patent: January 31, 2023Assignee: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Publication number: 20200394618Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with a model of manufactured variance associated with at least one of inspection and in-operation data of a similar part. The method includes executing, based on the digital twin, the optimized manufacturing process to either repair or make the specified part.Type: ApplicationFiled: June 15, 2020Publication date: December 17, 2020Applicant: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Publication number: 20200391447Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, as-inspected, as-operated, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes generating a prognostic model of predicted performance of the specified part based on the surrogate model and based on one or more characteristics of at least one of an additive and a reductive manufacturing process. The method includes executing, based on the digital twin, the optimized manufacturing process to either repair or make the specified part.Type: ApplicationFiled: June 15, 2020Publication date: December 17, 2020Applicant: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Publication number: 20200393822Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating a manufacturing process to make or repair the specified part. The method includes receiving data from a plurality of sources, the data including as-designed, as-manufactured, as-simulated, as-operated, as-inspected, and as-tested data relative to one or more parts similar to the specified part. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes generating a multi-variant distribution including component performance and manufacturing variance, the manufacturing variance being associated with at least one of an additive manufacturing process step and a reductive manufacturing process step.Type: ApplicationFiled: June 15, 2020Publication date: December 17, 2020Applicant: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon
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Publication number: 20200391446Abstract: There are provided methods and systems for making or repairing a specified part. For example, there is provided a method for creating an optimized manufacturing process to make or repair the specified part. The method includes receiving by a system configured to make or repair the specified part and from a machine communicatively coupled with the system, a set of sensor data and/or inspection data associated with at least one of an additive and a reductive manufacturing or repair process or with at least one of a pre-treatment and a post-treatment step. The method includes creating an optimized manufacturing process to make or repair the specified part, the creating including. The method includes updating, in real time, a surrogate model corresponding with a physics-based model of the specified part, wherein the surrogate model forms a digital twin of the specified part. The method includes further updating the surrogate model with the sensor data and/or inspection data.Type: ApplicationFiled: June 15, 2020Publication date: December 17, 2020Applicant: General Electric CompanyInventors: Stephen Jonathan Davis, Jonathan Mark Dunsdon