Patents by Inventor Stephen Kenneth Warll

Stephen Kenneth Warll has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11084181
    Abstract: A method of installing a sleeve on a die cylinder of a die cutter, the sleeve having a thickness that reduces a gap between the die cylinder and an anvil cylinder of the die cutter. A first locking component of an anvil cover is secured in a locking component receptor of the anvil cylinder and the anvil cylinder is rotated until a second locking component of the anvil cover is pressed by the sleeve to couple with the first locking component in the locking component receptor of the anvil cylinder.
    Type: Grant
    Filed: October 2, 2019
    Date of Patent: August 10, 2021
    Assignee: Dicar, Inc.
    Inventor: Stephen Kenneth Warll
  • Patent number: 10661864
    Abstract: A container or pod for securely housing a watercraft (e.g., a surfboard) is described. A board pod assembly is configured to enclose or encompass a surfboard using components composed of sustainable recyclable materials that can be reused or recycled. The board pod assembly may include a corrugated paper-based frame shaped and sized to receive the board within an inner cavity formed by the frame. The frame may be configurable between a ring-shaped configuration (e.g., for use in enclosing the board) and a folded configuration (e.g., for storage purposes when not enclosing the board). The board pod assembly includes a bottom lid configured to couple to a surface of the frame. The assembly further includes a top lid configured to couple to a surface of frame (e.g., an upper surface of the frame) opposing the surface to which the bottom lid is attached.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: May 26, 2020
    Inventor: Stephen Kenneth Warll
  • Patent number: 10583901
    Abstract: A paper-based watercraft board (e.g., a surfboard) and a method of making a paper-based watercraft template (i.e., a blank or core) and watercraft board are described. The surfboard template composes paper-based materials to produce sustainable and recyclable alternative to traditional foam core surfboards.
    Type: Grant
    Filed: August 14, 2017
    Date of Patent: March 10, 2020
    Inventor: Stephen Kenneth Warll
  • Patent number: 10569444
    Abstract: A sleeve for attaching to a cylindrical platform of a die cutting machine. The sleeve includes a first elastic member and a second elastic member. The sleeve may be arranged in a cylindrical configuration by aligning a first abutting surface of the first elastic member to a second abutting surface of the second elastic member. The first elastic member and the second elastic member can be mounted on a cylindrical platform without the need for a locking mechanism to secure the sleeve onto the cylindrical platform.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: February 25, 2020
    Assignee: Dicar, Inc.
    Inventors: Lance Joseph Allen, Stephen Kenneth Warll, Douglas Wayne Vaught
  • Publication number: 20200047366
    Abstract: A method of installing a sleeve on a die cylinder of a die cutter, the sleeve having a thickness that reduces a gap between the die cylinder and an anvil cylinder of the die cutter. A first locking component of an anvil cover is secured in a locking component receptor of the anvil cylinder and the anvil cylinder is rotated until a second locking component of the anvil cover is pressed by the sleeve to couple with the first locking component in the locking component receptor of the anvil cylinder.
    Type: Application
    Filed: October 2, 2019
    Publication date: February 13, 2020
    Inventor: Stephen Kenneth Warll
  • Patent number: 10549444
    Abstract: A protective cover includes a padding layer and at least one backing layer comprising a network of fiber-reinforced plastic (FRP) threads, wherein a surface of the at least one backing layer is substantially rectangular comprising a first side, and wherein a plurality of the FRP threads are arranged along a direction that is oblique relative to the first side.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: February 4, 2020
    Assignee: DICAR, INC.
    Inventors: Steven Anthony San Filippo, Stephen Kenneth Warll
  • Patent number: 10478989
    Abstract: A die cutter includes an anvil cylinder, a die cylinder, and a sleeve that is mounted on the die cylinder for generating a pressing force on an anvil cover to force a locking component of the anvil cover into a locking component receptor of the anvil cylinder.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: November 19, 2019
    Assignee: DICAR, INC.
    Inventor: Stephen Kenneth Warll
  • Publication number: 20180207829
    Abstract: A protective cover includes a padding layer and at least one backing layer comprising a network of fiber-reinforced plastic (FRP) threads, wherein a surface of the at least one backing layer is substantially rectangular comprising a first side, and wherein a plurality of the FRP threads are arranged along a direction that is oblique relative to the first side.
    Type: Application
    Filed: May 13, 2015
    Publication date: July 26, 2018
    Inventors: Steven Anthony San Filippo, Stephen Kenneth Warll
  • Publication number: 20180050767
    Abstract: A paper-based watercraft board (e.g., a surfboard) and a method of making a paper-based watercraft template (i.e., a blank or core) and watercraft board are described. The surfboard template composes paper-based materials to produce sustainable and recyclable alternative to traditional foam core surfboards.
    Type: Application
    Filed: August 14, 2017
    Publication date: February 22, 2018
    Inventor: Stephen Kenneth Warll
  • Publication number: 20180050770
    Abstract: A container or pod for securely housing a watercraft (e.g., a surfboard) is described. A board pod assembly is configured to enclose or encompass a surfboard using components composed of sustainable recyclable materials that can be reused or recycled. The board pod assembly may include a corrugated paper-based frame shaped and sized to receive the board within an inner cavity formed by the frame. The frame may be configurable between a ring-shaped configuration (e.g., for use in enclosing the board) and a folded configuration (e.g., for storage purposes when not enclosing the board). The board pod assembly includes a bottom lid configured to couple to a surface of the frame. The assembly further includes a top lid configured to couple to a surface of frame (e.g., an upper surface of the frame) opposing the surface to which the bottom lid is attached.
    Type: Application
    Filed: August 10, 2017
    Publication date: February 22, 2018
    Inventor: Stephen Kenneth Warll
  • Publication number: 20180036899
    Abstract: A cylindrical sleeve for attaching to a cylindrical platform of a die cutting machine, the cylindrical sleeve including a first elastic member and a second elastic member substantially identical to the first elastic member, each of the first elastic member or the second elastic member comprising an inner surface, an outer surface opposite to the inner surface, a first abutting surface, a second abutting surface opposite to the first abutting surface, a first end surface, and a second end surface opposite to the first end surface, wherein the first abutting surface and the second abutting surface are planar surfaces, wherein the cylindrical sleeve is formed by aligning the first abutting surface of the first elastic member to the second abutting surface of the second elastic member, and aligning the second abutting surface of the first elastic member to the first abutting surface of the second elastic member, and wherein an inner surface of the cylindrical sleeve formed by the inner surfaces of the first and s
    Type: Application
    Filed: February 10, 2016
    Publication date: February 8, 2018
    Inventors: Lance Joseph Allen, Stephen Kenneth Warll, Douglas Wayne Vaught
  • Publication number: 20170232632
    Abstract: A die cutter includes an anvil cylinder, a die cylinder, and a sleeve that is mounted on the die cylinder for generating a pressing force on an anvil cover to force a locking component of the anvil cover into a locking component receptor of the anvil cylinder.
    Type: Application
    Filed: August 28, 2014
    Publication date: August 17, 2017
    Inventor: Stephen Kenneth Warll
  • Patent number: 6668694
    Abstract: An anvil blanket is molded urethane sheet material and formed with a plurality of interlocking fingers at mating opposing blanket ends and includes a depending projection which mates with a channel in the anvil about which the blanket is wrapped. A urethane insert having a hardness greater than the blanket material is molded embedded in the blanket to form a portion of the fingers and a portion of the projection depending from the fingers. A woven fiberglass fabric provides support for the blanket and which fabric is molded to the blanket. The insert has a durometer greater than that of the blanket to minimize the formation of surface recess defects at the projection which might otherwise occur due to the increased thickness of material at the projection. The insert may have other properties different than that of the blanket material including rebound, modulus, and cut and tear strength among others for resisting the formation of blanket surface defects.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: December 30, 2003
    Assignee: Robud, a Florida Partnership
    Inventors: Kenneth Ray Neal, Stephen Kenneth Warll
  • Publication number: 20030041714
    Abstract: An anvil blanket is molded urethane sheet material and formed with a plurality of interlocking fingers at mating opposing blanket ends and includes a depending projection which mates with a channel in the anvil about which the blanket is wrapped. A urethane insert having a hardness greater than the blanket material is molded embedded in the blanket to form a portion of the fingers and a portion of the projection depending from the fingers. A woven fiberglass fabric provides support for the blanket which is molded to the fabric. The insert has a durometer greater than that of the blanket to minimize the formation of surface recess defects at the projection which might otherwise occur due to the increased thickness of material at the projection. The insert may have other properties different than that of the blanket material including rebound, modulus, and cut and tear strength among others for resisting the formation of blanket surface defects. Different embodiments are disclosed.
    Type: Application
    Filed: August 29, 2001
    Publication date: March 6, 2003
    Applicant: Robud, a Florida Partnership
    Inventors: Kenneth Ray Neal, Stephen Kenneth Warll