Patents by Inventor Stephen Mark Molter

Stephen Mark Molter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10738621
    Abstract: A turbine airfoil apparatus includes: an airfoil including a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and at a trailing edge; an endwall that projects laterally outwardly from the airfoil at one spanwise end thereof, the endwall having an outer surface facing the airfoil and an opposing inner surface; a plenum defined within the endwall between the inner and outer surfaces wherein the plenum is forked in plan view, with at least two branches, each branch terminating at a closed end, each branch having a throat disposed at its upstream end, wherein each throat has a relatively constricted flow area for increasing flow velocity; and at least one film cooling hole passing through the outer surface and communicating with the plenum.
    Type: Grant
    Filed: August 9, 2018
    Date of Patent: August 11, 2020
    Assignee: General Electric Company
    Inventors: Stephen Mark Molter, Mark Edward Stegmiller, Shawn Michael Pearson, Steven Robert Brassfield
  • Patent number: 10386069
    Abstract: A gas turbine engine wall is provided. The wall includes an inner surface and an opposing outer surface having at least one film cooling hole defined therein. The at least one film cooling hole includes an inclined inlet bore that extends from the inner surface and a pair of channels that diverge laterally from an outlet end of the inclined inlet bore. The pair of channels have a substantially constant width and are separated by a ridge to form a boomerang cross-sectional shape.
    Type: Grant
    Filed: June 13, 2013
    Date of Patent: August 20, 2019
    Assignee: General Electric Company
    Inventors: Shawn Michael Pearson, Robert Frederick Bergholz, Douglas Ray Smith, Frederick Alan Buck, Stephen Mark Molter, Kevin Robert Feldmann
  • Patent number: 10329922
    Abstract: An apparatus and method of cooling a tip of an airfoil for a gas turbine engine, includes a rib circumscribing the tip to define a tip plenum. A tip baffle partially divides the tip plenum, being spaced from the rib by a baffle slot. The rib includes a tip slot in fluid communication with the baffle slot to provide a flow of cooling fluid along the tip of the airfoil for exhausting out the tip slot.
    Type: Grant
    Filed: February 9, 2016
    Date of Patent: June 25, 2019
    Assignee: General Electric Company
    Inventors: Peter Frank Martinello, Stephen Mark Molter, Brian David Keith
  • Publication number: 20180363467
    Abstract: A turbine airfoil apparatus includes: an airfoil including a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and at a trailing edge; an endwall that projects laterally outwardly from the airfoil at one spanwise end thereof, the endwall having an outer surface facing the airfoil and an opposing inner surface; a plenum defined within the endwall between the inner and outer surfaces wherein the plenum is forked in plan view, with at least two branches, each branch terminating at a closed end, each branch having a throat disposed at its upstream end, wherein each throat has a relatively constricted flow area for increasing flow velocity; and at least one film cooling hole passing through the outer surface and communicating with the plenum.
    Type: Application
    Filed: August 9, 2018
    Publication date: December 20, 2018
    Inventors: Stephen Mark Molter, Mark Edward Stegmiller, Shawn Michael Pearson, Steven Robert Brassfield
  • Patent number: 10100650
    Abstract: A process of depositing a ceramic coating on an airfoil component and the component formed thereby is provided. The process includes depositing a bond coat on an airfoil component including on a trailing edge region thereof that defines a trailing edge of the airfoil component, within holes located within the trailing edge region and spaced apart from the trailing edge, and on lands located within the trailing edge region and between the holes. A ceramic coating is then deposited on the bond coat including on the trailing edge region of the airfoil component, within the holes located within the trailing edge region, and on the lands between the holes. The ceramic coating within the holes is selectively removed without completely removing the ceramic coating on the trailing edge region and the lands between the holes.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: October 16, 2018
    Assignee: General Electric Company
    Inventors: Thomas Edward Mantkowski, John Maynard Crow, Shawn Michael Pearson, Stephen Mark Molter
  • Patent number: 10100647
    Abstract: A turbine airfoil apparatus includes: an airfoil including a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and a trailing edge; an endwall projecting laterally outwardly from the airfoil at one spanwise end thereof, the endwall having an outer surface facing the airfoil and an opposing inner surface; a plenum defined within the endwall between the inner and outer surfaces wherein the plenum is forked in plan view, with at least two branches, each branch having a throat disposed at its upstream end; and at least one film cooling hole passing through the outer surface and communicating with the plenum.
    Type: Grant
    Filed: June 17, 2013
    Date of Patent: October 16, 2018
    Assignee: General Electric Company
    Inventors: Stephen Mark Molter, Mark Edward Stegemiller, Shawn Michael Pearson, Steven Robert Brassfield
  • Patent number: 9995148
    Abstract: Apparatuses and methods are taught for cooling a turbine blade wherein at least one circuit is isolated along a cool suction side of the blade and the circuit turns aft toward a trailing edge.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: June 12, 2018
    Assignee: General Electric Company
    Inventors: Stephen Mark Molter, Steven Robert Brassfield, Shawn Michael Pearson, Mark Edward Stegemiller
  • Patent number: 9869185
    Abstract: A turbine airfoil includes: a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and a trailing edge, and extending between a root and a tip; an internal rib extending between the pressure sidewall and the suction sidewall; and a crossover hole formed in the rib, the crossover hole having a noncircular cross-sectional shape with a major axis defining a maximum dimension of the cross-sectional shape; wherein the major axis of the crossover hole lies in plane with the rib and is non-parallel to an imaginary curvilinear lateral centerline which defines a locus of points lying halfway between the pressure and suction sidewalls. The orientation of the crossover holes minimizes stress concentration caused by the presence of the crossover holes.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: January 16, 2018
    Assignee: General Electric Company
    Inventors: Shawn Michael Pearson, Steven Robert Brassfield, Stephen Mark Molter, Mark Edward Stegemiller, Nicholas Ertel, Vanessa Camarillo
  • Patent number: 9863254
    Abstract: A turbine airfoil for a gas turbine engine including an outer peripheral wall having an external surface, the outer peripheral wall enclosing an interior space and including a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and at a trailing edge; wherein the outer peripheral wall has a varying wall thickness which incorporates a locally-thickened wall portion; and a film cooling hole having a shaped diffuser exit passing through the outer peripheral wall within the locally-thickened wall portion.
    Type: Grant
    Filed: April 23, 2013
    Date of Patent: January 9, 2018
    Assignee: General Electric Company
    Inventors: Christopher Michael Ceglio, Randall Charles Bauer, Stephen Mark Molter, Mark Edward Stegemiller
  • Patent number: 9850762
    Abstract: A dust mitigation system for airfoils includes a plurality of contoured tip turns which curve about at least two axes. This inhibits recirculation areas common within airfoils and further inhibits dust build up within the cooling flow path of the airfoil.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: December 26, 2017
    Assignee: General Electric Company
    Inventors: Stephen Mark Molter, Timothy Deryck Stone
  • Publication number: 20170226868
    Abstract: An apparatus and method of cooling a tip of an airfoil for a gas turbine engine, includes a rib circumscribing the tip to define a tip plenum. A tip baffle partially divides the tip plenum, being spaced from the rib by a baffle slot. The rib includes a tip slot in fluid communication with the baffle slot to provide a flow of cooling fluid along the tip of the airfoil for exhausting out the tip slot.
    Type: Application
    Filed: February 9, 2016
    Publication date: August 10, 2017
    Inventors: Peter Frank Martinello, Stephen Mark Molter, Brian David Keith
  • Publication number: 20150226069
    Abstract: A turbine airfoil includes: a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and a trailing edge, and extending between a root and a tip; an internal rib extending between the pressure sidewall and the suction sidewall; and a crossover hole formed in the rib, the crossover hole having a noncircular cross-sectional shape with a major axis defining a maximum dimension of the cross-sectional shape; wherein the major axis of the crossover hole lies in plane with the rib and is non-parallel to an imaginary curvilinear lateral centerline which defines a locus of points lying halfway between the pressure and suction sidewalls. The orientation of the crossover holes minimizes stress concentration caused by the presence of the crossover holes.
    Type: Application
    Filed: July 30, 2013
    Publication date: August 13, 2015
    Inventors: Shawn Michael Pearson, Steven Robert Brassfield, Stephen Mark Molter, Mark Edward Stegemiller, Nicholas Ertel, Vanessa Camarillo
  • Publication number: 20150159871
    Abstract: A gas turbine engine wall is provided. The wall includes an inner surface and an opposing outer surface having at least one film cooling hole defined therein. The at least one film cooling hole includes an inclined inlet bore that extends from the inner surface and a pair of channels that diverge laterally from an outlet end of the inclined inlet bore. The pair of channels have a substantially constant width and are separated by a ridge to form a boomerang cross-sectional shape.
    Type: Application
    Filed: June 13, 2013
    Publication date: June 11, 2015
    Inventors: Shawn Michael Pearson, Robert Frederick Bergholz, Douglas Ray Smith, Frederick Alan Buck, Stephen Mark Molter, Kevin Robert Feldmann
  • Publication number: 20150152735
    Abstract: A turbine airfoil apparatus includes: an airfoil including a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and a trailing edge; an endwall projecting laterally outwardly from the airfoil at one spanwise end thereof, the endwall having an outer surface facing the airfoil and an opposing inner surface; a plenum defined within the endwall between the inner and outer surfaces wherein the plenum is forked in plan view, with at least two branches, each branch having a throat disposed at its upstream end; and at least one film cooling hole passing through the outer surface and communicating with the plenum.
    Type: Application
    Filed: June 17, 2013
    Publication date: June 4, 2015
    Inventors: Stephen Mark Molter, Mark Edward Stegemiller, Shawn Michael Pearson, Steven Robert Brassfield
  • Publication number: 20150152734
    Abstract: A turbine airfoil for a gas turbine engine including an outer peripheral wall having an external surface, the outer peripheral wall enclosing an interior space and including a concave pressure sidewall and a convex suction sidewall joined together at a leading edge and at a trailing edge; wherein the outer peripheral wall has a varying wall thickness which incorporates a locally-thickened wall portion; and a film cooling hole having a shaped diffuser exit passing through the outer peripheral wall within the locally-thickened wall portion.
    Type: Application
    Filed: April 23, 2013
    Publication date: June 4, 2015
    Inventors: Christopher Michael Ceglio, Randall Charles Bauer, Stephen Mark Molter, Mark Edward Stegemiller