Abstract: A cross rod for use in a toggle mechanism including a first section, a second section and a midsection between the first section and the second section. The midsection includes a flange having a through hole. The first section has a first diameter, the second section has a second diameter, and the midsection has a third diameter. The third diameter being larger than at least one of the first diameter and the second diameter.

Abstract: A clevis for use in a toggle mechanism of a ram air turbine actuator is provided comprising a first side; a second side parallel to the first side; a first set of parallel pivot holes; second set of parallel pivot holes; a set of parallel through holes; and a helicoil blind hole. The second side rigidly connected to the first side via at least one brace perpendicular to the first side and the second side. The helicoil blind hole being located in the first side and extending into the at least one brace. The first side having a first hole of the first set of parallel pivot holes, a first hole of the second set of parallel pivot holes, and a first hole of the set of parallel through holes. The second side having the hole pattern reflective of the first side, composed of second holes.

Abstract: A ram air turbine (RAT) assembly includes a gearbox that supports a gear set with a ring gear that drives a pinion gear. The gear set provides for the transmission of power from the turbine to a generator, pump or other power conversion device. A turbine shaft supports the ring gear and a pinion shaft that rotates about an axis transverse to the turbine shaft supports the pinion gear. A ratio between a face width and a diametrical pitch of the gear set is within a desired ratio that provides sufficient space for supporting bearing assemblies while providing for operation within the physical constraints and desired performance requirements of the RAT.

Abstract: A ram air turbine movable between a stowed position and a deployed position is provided including a rotatable hub assembly. A hub face is arranged at a first end of the rotatable hub assembly. The hub face has a non-planar configuration such that a limited portion of a surface area of the hub face is arranged within a plane oriented perpendicular to a direction of travel of an airflow upstream from the hub face when the ram air turbine is in a deployed position.

Abstract: A driveshaft for an aircraft ram air turbine includes a substantially cylindrical elongate portion, a first end extending from the elongate portion, and a second end extending from the elongate portion opposite the first end. The first and second ends each include a substantially frusto-conical section having a curved generatrix, such that distal portions of each of the first and second ends have smaller outer diameters than an outer diameter of the elongate portion. The elongate portion provides relatively high lateral stiffness and the first and second ends provide relatively low torsional stiffness, such that the driveshaft has a lateral natural frequency higher than an operating range of the driveshaft and has a torsional natural frequency below the operating range of the driveshaft.

Abstract: A ram air turbine assembly includes a spacer that controls axial movement of a bearing assembly supporting rotation of a driven shaft to limit compression of a bearing biasing member. A gearbox includes mating gears that transfer power through a strut to a generator. Bearings support rotation of the driven shaft and the biasing member generates a biasing load to maintain desired alignment between the mating gears. Axial thrust reversals generated during operation are prevented from fully compressing the biasing member by a spacer that defines a minimum compressed height and that further limits axial movement of the bearing assembly responsive to the thrust reversals of the driven shaft.

Abstract: A driveshaft for an aircraft ram air turbine includes a tubular body and a flange. The tubular body defines an axis of rotation and includes a forward portion and a frusto-conical portion located rearward of the forward portion. The flange adjoins the forward portion of the tubular body opposite the frusto-conical portion, and has a forward face and an opposite rear face. A ratio of an outer diameter of the forward portion of the tubular body to an inner diameter of the forward portion of the tubular body is in a range of approximately 1.423 to 1.425.

Abstract: A driveshaft for an aircraft ram air turbine includes a substantially cylindrical elongate portion, a first end extending from the elongate portion, and a second end extending from the elongate portion opposite the first end. The first and second ends each include a substantially frusto-conical section having a curved generatrix, such that distal portions of each of the first and second ends have smaller outer diameters than an outer diameter of the elongate portion. The elongate portion provides relatively high lateral stiffness and the first and second ends provide relatively low torsional stiffness, such that the driveshaft has a lateral natural frequency higher than an operating range of the driveshaft and has a torsional natural frequency below the operating range of the driveshaft.

Abstract: A ram air turbine (RAT) assembly includes a gearbox that supports a gear set with a ring gear that drives a pinion gear. The gear set provides for the transmission of power from the turbine to a generator, pump or other power conversion device. A turbine shaft supports the ring gear and a pinion shaft that rotates about an axis transverse to the turbine shaft supports the pinion gear. A ratio between a face width and a diametrical pitch of the gear set is within a desired ratio that provides sufficient space for supporting bearing assemblies while provide for operation within the physical constraints and desired performance requirements of the RAT.

Abstract: A ram air turbine assembly includes a spacer that controls axial movement of a bearing assembly supporting rotation of a driven shaft to limit compression of a bearing biasing member. A gearbox includes mating gears that transfer power through a strut to a generator. Bearings support rotation of the driven shaft and the biasing member generates a biasing load to maintain desired alignment between the mating gears. Axial thrust reversals generated during operation are prevented from fully compressing the biasing member by a spacer that defines a minimum compressed height and that further limits axial movement of the bearing assembly responsive to the thrust reversals of the driven shaft.

Abstract: A ram air turbine gearbox includes a pinion shaft arranged in a housing and operatively supports a pinion gear. An input shaft is arranged in the housing and operatively supports a ring gear coupled to the pinion gear. The input and output shafts are oriented at an angle. A rolling element bearing supports the pinion shaft in the housing and includes inner and outer races between which a multiple ball bearings are arranged. Each ball includes a ball diameter. The inner and outer races respectively include inner and outer raceway radii and inner and outer raceway depths. The inner and outer raceway radii each are approximately 52% of the ball diameter. The inner raceway depth is at a minimum 25% of the ball diameter, and the outer raceway depth is at a minimum 20% of the ball diameter.