Abstract: A downhole barrier device comprising a housing having a design and a rupture layer formed with the housing and having another design. The housing and rupture layer are integrally formed using a laser melting process and have a density greater than 98 percent. The laser melting process is performed using a 3D printing process. The other design can be selected from a plurality of designs including at least two of: at least one fabricated stress concentration; at least one pattern of thickness less that of a thickness of the design; a sealing layer, a support layer, and a flow hole; and at least one shape selectable selected from a disc shape, a pinched shape, a folded shape, and a curved shape. The downhole barrier device can be formed using a metal selected from a plurality of metals and be selected based on operational use of the downhole barrier device.

Abstract: A system for fluidic siren based telemetry is provided. The system includes a non-rotating restrictor and a rotating restrictor positioned relative to the non-rotating restrictor that is configured to control a flow passage to the non-rotating restrictor. The system includes a turbine coupled to the rotating restrictor and configured to rotate in response to fluid flow along a flow path. The system also includes a generator coupled to the turbine and a controller device electrically coupled to the generator. The controller device is configured to provide one or more encoded signals to the generator to adjust a rotational velocity of the rotating restrictor and causing the rotating restrictor to create different acoustic signatures through the flow passage for wireless communication of a telemetry signal to a surface based on the adjusted rotational velocity of the rotating restrictor.

Abstract: Disclosed herein are embodiments of a production valve. In one embodiment, a production valve includes a tubular having one or more first openings therein; a sliding member positioned within the tubular and having one or more second openings therein, configured to move between a first closed position wherein the first openings are offset from the second openings to close a fluid path and a second open position wherein the first openings are aligned with the second openings to open the fluid path; a remote open member positioned within the tubular, coupled to the sliding member in the first position and decoupled from the sliding member in the second position; and a first and second seal positioned between the tubular and at least one of the sliding member or remote open member, the first seal having a first seal area, and the second seal having a second greater seal area.

Abstract: Provided is a fluid flow control system and a well system. The fluid flow control system, in one aspect, includes a fluid nozzle operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2). The fluid flow control system, in accordance with this aspect, further includes an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive the control fluid having the control pressure (P2) from the fluid nozzle, and a production fluid outlet operable to pass the production fluid to the tubing, the inflow control device configured to open or close the production fluid outlet based upon a pressure differential value (P3?P2). The fluid flow control system, in another aspect, includes a flow regulator coupled to the inflow control device, the flow regulator configured to regulate a pressure drop (P3?P1) across the production fluid inlet and the production fluid outlet.

Abstract: Provided, in one aspect, is a fluid flow device. The fluid flow device, in one aspect, includes a housing having at least one fluid inlet and at least one fluid outlet, and a sleeve positioned within the housing. The fluid flow device according to this aspect additionally include a fluid flow member positioned within the sleeve, wherein the sleeve and fluid flow member are movable with respect to one another to define a first overlap distance and a first fluid flow path length when the housing encounters a first fluid flow pressure, and a second greater overlap distance and a second greater fluid flow path length when the housing encounters a second greater fluid flow pressure, the first fluid flow path length and the second greater fluid flow path length configured to provide a constant flow of the fluid out of the at least one fluid outlet.

Abstract: Provided, in one aspect, is a fluid flow device. The fluid flow device may include a housing having at least one fluid inlet and at least one fluid outlet. The fluid flow device according to this aspect may further include a flexible tube positioned within the housing, the flexible tube defining a fluid flow path, the flexible tube operable to have a first diameter (d1) when the flexible tube encounters a first pressure from fluid within the housing and a second different diameter (d2) when the flexible tube encounters a second greater pressure within the housing, the first diameter (d1) and second different diameter (d2) configured to provide a constant flow of the fluid out of the at least one fluid outlet.

Abstract: Fluid flow control devices and downhole floats are presented. A fluid flow control device includes a port and a rotatable component that rotates about an axis in response to fluid flow from the port. The fluid flow control device also includes an outlet port that provides a fluid passageway out of the rotatable component. The fluid flow control device further includes a float positioned within the rotatable component, where the float is shiftable from an open position to a closed position, and where the float restricts fluid flow through the outlet port while the float is in the closed position.

Abstract: Fluid flow control devices and methods to reduce overspeed of a fluid flow control device are presented. A fluid flow control device includes a port and a rotatable component that rotates about an axis in response to fluid flow from the port. The fluid flow control device also includes a mechanical component disposed on the rotatable component and configured to reduce rotational speed of the rotatable component.

Abstract: A method includes providing an expandable metal slurry downhole in a wellbore. The expandable metal slurry includes granules of an expandable metal material suspended or dispersed in a fluid. Further, the method includes positioning the expandable metal slurry within the wellbore such that the granules of the expandable metal material in the expandable metal slurry are activatable to expand and form a seal within the wellbore.

Abstract: A control system may comprise a flow control device, wherein the flow control device comprises water floats and gas floats and a regulatory valve connected to the flow control device through a control line. An autonomous flow control device may comprise a housing, one or more floats disposed within the housing, one or more protrusions connected to the outside of the housing, and an outlet disposed in the housing.

Abstract: A lower completion assembly includes a tubular comprising an interior passageway defined by an internal surface of the pipe and a port extending between external and internal surfaces of the tubular. The port is defined by a first surface that extends between the internal and external surfaces. The assembly also includes an inflow control device that is coupled to the external surface of the pipe and that comprises a fluid exit that is adjacent the port. The assembly has a first configuration and a second configuration. When in the first configuration a dissolvable plug extends across the fluid exit to fluidically isolate the fluid exit from the interior passageway and a gap is defined adjacent the first surface. When in the second configuration, the dissolvable plug does not extend across the fluid exit and the fluid exit is in fluid communication with the interior passageway.

Abstract: A well screen for a borehole. The well screen may include an arcuate outer shroud, a mesh layer, and a drainage layer. The arcuate outer shroud may include perforations, a first longitudinal end, and a second longitudinal end. The first and second longitudinal ends may be spaced arcuately apart such that a gap is formed between the first and the second longitudinal ends of the outer shroud. The mesh layer may restrict flow of particulate materials of a predetermined size from passing therethrough and is positioned radially inward from the outer shroud. The mesh layer may include a first and a second longitudinal end that are radially aligned with the first and the second longitudinal ends of the outer shroud to continue the gap. The drainage layer may be positioned radially inward from to the mesh layer and may include at least one of perforations or louvers.

Abstract: A gravel pack flow path used to flow slurry fluids during a gravel pack phase may be closed or at least limited with a swellable metallic material prior to a production phase. An example apparatus may include a base pipe, a screen disposed about the base pipe, an inflow control device having an ICD flow path in fluid communication with an outer annulus between the screen and base pipe. The gravel pack flow path defined in part by perforations in a base pipe or by a secondary housing. A swellable metallic material is activated to close the gravel pack flow path in response to a reactive fluid.

Abstract: A flow control device including a housing sized to be disposed within a wellbore; a valve portion disposed within the housing and operable to control the flow of fluid therethrough, the valve portion having at least one valve having a first configuration and a second configuration; an actuator operable to adjust the at least one valve between the first configuration and the second configuration; and a conduit coupled with an exterior surface of the housing and in fluidic communication with the at least one valve.

Abstract: A gravel pack flow path used to flow slurry fluids during a gravel pack phase may be closed or at least limited with a swellable metallic material prior to a production phase. An example apparatus may include a base pipe, a screen disposed about the base pipe, an inflow control device having an ICD flow path in fluid communication with an outer annulus between the screen and base pipe. The gravel pack flow path defined in part by perforations in a base pipe or by a secondary housing. A swellable metallic material is activated to close the gravel pack flow path in response to a reactive fluid.

Abstract: Provided are systems and methods for controlling the fluid flow to and from the flow ports of an autonomous inflow control device (AICD). Features may include the addition of a ball check valve to the AICD. A well system may comprise: a production tubing; a flow control device, wherein the flow control device is disposed onto the production tubing; and a ball check valve disposed between the flow control device and the production tubing to restrict flow into the production tubing through a port in the flow control device, wherein the ball check valve comprises a housing and a ball.

Abstract: Components and systems are disclosed for determining fluid component concentrations. In some embodiments, a vortex chamber is configured to rotationally direct fluid flow. A first pressure sensor is disposed on an inner radial position within the vortex chamber. A second pressure sensor is disposed on an outer radial position within the vortex chamber. A fluid property detector is configured to determine a fluid property based, at least in part, on pressure values detected by the first and second pressure sensors.

Abstract: An inflow control device for controlling a production flow can include an inlet, a vortex chamber, and a flow control chamber. The inlet can extend obliquely relative to the central axis of the device. The vortex chamber can induce a vortical inflow from the inlet. The flow chamber can receive vortical inflow from the vortex chamber. A movable restriction disk within the flow control chamber can restrict the vortical inflow therein.

Abstract: Methods for forming a seal in a wellbore. An example method includes positioning an expandable metal sealing element in the wellbore; wherein the expandable metal sealing element comprises a composite material of expandable metal and a reinforcement material. The expandable metal forms a matrix and the reinforcement material is distributed within the matrix. The method further includes contacting the expandable metal sealing element with a fluid that reacts with the expandable metal to produce a reaction product having a volume greater than the expandable metal.

Abstract: Flow control systems are described for variably resisting flow of a fluid composition dependent on the surface energy of the fluid composition. Surface energy is a measure of the wettability of a surface with a particular the fluid. Surface energy dependent flow resistors of the present disclosure include a support structure extending across and/or filling a control passageway such that the surface area exposed to a fluid may be maximized. The flow control systems described may autonomously distinguish between fluid compositions having high and low proportions of a desired fluid component even when the fluid compositions have substantially equal viscosities. Flow control valves are described which may be employed in downhole production and injection equipment.