Patents by Inventor Stephen Patrick Main
Stephen Patrick Main has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 10118349Abstract: A method of press molding a molding material to form a vehicle body panel of fiber-reinforced resin matrix composite material, the vehicle body panel having a front A-surface and a rear B-surface, the method comprising the steps of: i. providing a heated mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a front A-surface of the vehicle body panel and the lower mold part having a second molding surface for molding a rear B-surface of the vehicle body panel; ii. providing a multilaminar panel of molding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface; iii. locating the molding material in the mold tool; iv. closing the mold tool to define a substantially closed mold cavity containing the molding material; v.Type: GrantFiled: May 30, 2013Date of Patent: November 6, 2018Assignee: Gurit (UK) Ltd.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Patent number: 9981431Abstract: A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of dry fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the molding material in the mold tool; iv. progressively closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step having: I. a first stage prior to both the first molding surface contacting the first major surface and the second molding surface contacting the second major surface and II.Type: GrantFiled: May 30, 2013Date of Patent: May 29, 2018Assignee: GURIT (UK) LTD.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Patent number: 9981429Abstract: A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the molding material in the mold tool; iv. progressively closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step including: a. a preliminary closing phase to achieve mutual engagement between the lower and upper mold parts, b.Type: GrantFiled: May 30, 2013Date of Patent: May 29, 2018Assignee: GURIT (UK) LTD.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Patent number: 9981432Abstract: A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface; iii. locating the molding material in the mold tool; iv. closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step including the sub-steps of: a.Type: GrantFiled: May 30, 2013Date of Patent: May 29, 2018Assignee: GURIT (UK) LTD.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Patent number: 9981430Abstract: A method of press moulding a moulding material to form a moulded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fiber layer of the multilaminar panel forming the second major surface; iii.Type: GrantFiled: May 30, 2013Date of Patent: May 29, 2018Assignee: GURIT (UK) LTD.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Patent number: 9902117Abstract: A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of dry fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the molding material in the mold tool; iv.Type: GrantFiled: May 30, 2013Date of Patent: February 27, 2018Assignee: Gurit (UK) Ltd.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Publication number: 20170334154Abstract: A laminated moulded part of fibre-reinforced resin matrix composite material, the moulded part comprising a first ply comprising fibres impregnated with a resin, an outer surface of the first ply defining an outer surface of the laminated moulded part, a rope located around at least a part of a periphery of the first ply, the rope comprising a plurality of strands of fibres twisted together and impregnated with a resin, a second ply comprising fibres impregnated with a resin, the second ply at least partly covering an inner surface of the first ply, at least a portion of a peripheral edge of the second ply being located inwardly of a corresponding portion of the rope, and at least a portion of the periphery of the first ply being folded over so as to wrap around the rope and cover the corresponding peripheral edge of the second ply.Type: ApplicationFiled: November 30, 2015Publication date: November 23, 2017Applicant: Gurit (UK) LimitedInventors: Daniel Thomas Jones, Stephen Patrick Main, Danny Keith Watts
-
Publication number: 20150290884Abstract: A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of dry fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the moulding material in the mould tool; iv. progressively closing the mould tool to define a substantially closed mould cavity containing the moulding material, the closing step having: I.Type: ApplicationFiled: May 30, 2013Publication date: October 15, 2015Applicant: Gurit (UK) Ltd.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Publication number: 20150145159Abstract: A method of press moulding a moulding material to form a vehicle body panel of fibre-reinforced resin matrix composite material, the vehicle body panel having a front A-surface and a rear B-surface, the method comprising the steps of: i. providing a heated mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a front A-surface of the vehicle body panel and the lower mould part having a second moulding surface for moulding a rear B-surface of the vehicle body panel; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface; iii. locating the moulding material in the mould tool; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v.Type: ApplicationFiled: May 30, 2013Publication date: May 28, 2015Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Publication number: 20150145182Abstract: A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fibre layer of the multilaminar panel forming the second major surface; iii.Type: ApplicationFiled: May 30, 2013Publication date: May 28, 2015Applicant: Gurit (UK) Ltd.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Publication number: 20150145160Abstract: A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of dry fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the moulding material in the mould tool; iv.Type: ApplicationFiled: May 30, 2013Publication date: May 28, 2015Applicant: Gurit (UK) Ltd.Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Publication number: 20150115506Abstract: A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface; iii. locating the moulding material in the mould tool; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material, the closing step including the sub-steps of: a.Type: ApplicationFiled: May 30, 2013Publication date: April 30, 2015Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon
-
Publication number: 20150115505Abstract: A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the moulding material in the mould tool; iv. progressively closing the mould tool to define a substantially closed mould cavity containing the moulding material, the closing step including: a. a preliminary closing phase to achieve mutual engagement between the lower and upper mould parts, b.Type: ApplicationFiled: May 30, 2013Publication date: April 30, 2015Inventors: Daniel Thomas Jones, Stephen Patrick Main, Martin James Starkey, Peter Jennings, Gregory Aratoon