Patents by Inventor Stephen Salomons

Stephen Salomons has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12570777
    Abstract: This disclosure relates to ethylene interpolymer compositions, films prepared therefrom and a nonlinear rheology method capable of determining presence of long-chain branched structures in these ethylene interpolymer compositions. Ethylene interpolymer compositions disclosed herein specifically relates to ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?48)0.78??int.?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by (I) where Mw and Me are the weight average and entanglement molecular weights; and a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, Mw/Mn, from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: March 10, 2026
    Assignee: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Soheil Sadeghi, Fazle Sibtain, Zengrong Zhang, Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 12091530
    Abstract: A dual reactor solution polymerization process gives high density polyethylene compositions containing a first ethylene copolymer and a second ethylene copolymer. The polyethylene compositions can be used in the manufacture of injection molded closures or cast film having good barrier properties.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: September 17, 2024
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Xiaochuan Wang, Stephen Salomons
  • Publication number: 20240228681
    Abstract: This disclosure relates to ethylene interpolymer compositions, films prepared therefrom and a nonlinear rheology method capable of determining presence of long-chain branched structures in these ethylene interpolymer compositions. Ethylene interpolymer compositions disclosed herein specifically relates to ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?48)0.78??int?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by (I) where Mw and Me are the weight average and entanglement molecular weights; and a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, Mw/Mn, from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Application
    Filed: March 24, 2021
    Publication date: July 11, 2024
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Soheil SADEGHI, Fazle SIBTAIN, Zengrong ZHANG, Niousha KAZEMI, Monika KLECZEK, Vinod KONAGANTI, Bronwyn GILLON, Shivendra GOYAL, Sepideh KASIRI, Stephen SALOMONS, Kenneth TAYLOR, Mehdi KESHTKAR
  • Patent number: 11773197
    Abstract: This disclosure relates to an improved continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a first reactor to form a first ethylene interpolymer. Optionally, process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in a third reactor, wherein a homogeneous catalyst formulation or a heterogeneous catalyst formulation is employed. In solution, the first, optional second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is optionally passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: October 3, 2023
    Assignee: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 11708437
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless Long Chain Branching Factor, LCBF, greater than or equal to 0.001; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium, and; a dimensionless unsaturation ratio, UR, of from ??0.40 to ?0.06, wherein UR is defined by the following relationship; UR=(SCU?TU)/TU, where SCU is the amount of a side chain unsaturation per 100 carbons and TU is amount of a terminal unsaturation per 100 carbons, in said ethylene interpolymer product. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity (Mw/Mn) from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: July 25, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 11584845
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?50)0.78??int.?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by Z = M w M e where Mw and Me are the weight average and entanglement molecular weights, and; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, M w M n , from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: March 22, 2022
    Date of Patent: February 21, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Soheil Sadeghi, Fazle Sibtain, Zengrong Zhang, Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20220227978
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?50)0.78??int.?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by Z = M w M e where Mw and Me are the weight average and entanglement molecular weights, and; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, M w M n , from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Application
    Filed: March 22, 2022
    Publication date: July 21, 2022
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Soheil Sadeghi, Fazle Sibtain, Zengrong Zhang, Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 11312845
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?50)0.78??int.?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by Z = M w M e where Mw and Me are the weight average and entanglement molecular weights, and; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, M w M n , from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: April 26, 2022
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Soheil Sadeghi, Fazle Sibtain, Zengrong Zhang, Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20220106470
    Abstract: A dual reactor solution polymerization process gives high density polyethylene compositions containing a first ethylene copolymer and a second ethylene copolymer. The polyethylene compositions can be used in the manufacture of injection molded closures or cast film having good barrier properties.
    Type: Application
    Filed: December 13, 2019
    Publication date: April 7, 2022
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Xiaochuan WANG, Stephen SALOMONS
  • Publication number: 20220024190
    Abstract: Multilayer films are prepared from an ethylene interpolymer product having a density of from 0.905 to 0.914 g/cc and a melt index, I2, of from 2.5 to 4.5 g/10 minutes, wherein the ethylene interpolymer product comprises: (i) a first ethylene interpolymer; (ii) a second ethylene interpolymer, and; (iii) optionally a third ethylene interpolymer; and wherein the ethylene interpolymer product has a Dilution Index, Yd, of greater than 0 degrees. In an embodiment, the first ethylene interpolymer is made with a single site catalyst and the second ethylene interpolymer is made with a heterogeneous Ziegler Natta catalyst.
    Type: Application
    Filed: December 9, 2019
    Publication date: January 27, 2022
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Maryam Fereydoon, Stephen Salomons, Norman Aubee, Shivendra Goyal, Patrick Lam
  • Patent number: 11149137
    Abstract: A dual reactor solution polymerization process gives high density polyethylene compositions containing a first ethylene copolymer and a second ethylene copolymer. The polyethylene compositions can be used in the manufacture of injection molded closures or cast film having good barrier properties.
    Type: Grant
    Filed: January 17, 2020
    Date of Patent: October 19, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Stephen Salomons
  • Patent number: 11111368
    Abstract: A continuous solution polymerization process is disclosed wherein at least two catalyst formulations are employed. A first homogeneous catalyst formulation is employed in a first reactor to produce a first ethylene interpolymer and a first heterogeneous catalyst formulation is employed in a second reactor to produce a second ethylene interpolymer. Optionally a third ethylene interpolymer is formed in a third reactor. The resulting ethylene interpolymer products possess desirable properties in a variety of end use applications, for example in film applications. A means for increasing the molecular weight of the first ethylene interpolymer is disclosed and/or a means for increasing the temperature of the first reactor, relative to a third homogeneous catalyst formulation. A means for reducing the (?-olefin/ethylene) weight ratio in the first reactor is disclosed and/or reducing the density of the first ethylene interpolymer, relative to a third homogeneous catalyst formulation.
    Type: Grant
    Filed: June 24, 2020
    Date of Patent: September 7, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Zengrong Zhang, Niousha Kazemi, Stephen Salomons, Monika Kleczek, Mehdi Keshtkar, Brian Molloy, Qinyan Wang, Peter Zoricak, Charles Carter, XiaoChuan Wang, Christopher Dobbin, Fazle Sibtain, Kenneth Taylor, Lawrence VanAsseldonk, Hamidreza Khakdaman
  • Publication number: 20210221929
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless Long Chain Branching Factor, LCBF, greater than or equal to 0.001; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium, and; a dimensionless unsaturation ratio, UR, of from ??0.40 to ?0.06, wherein UR is defined by the following relationship; UR=(SCU?TU)/TU, where SCU is the amount of a side chain unsaturation per 100 carbons and TU is amount of a terminal unsaturation per 100 carbons, in said ethylene interpolymer product. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity (Mw/Mn) from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Application
    Filed: March 31, 2021
    Publication date: July 22, 2021
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 11053332
    Abstract: Embodiments of the invention described herein relate to a polyethylene polymer composition suitable for use in the manufacture of packaging articles, flexible films and/or sheets. In one embodiment, the copolymer comprises a polyethylene resin with density 0.918 g/cm3 to about 0.935 g/cm3, G? at G?(500 Pa) value, as determined from Dynamic Mechanical Analysis at 190° C., of less than 40 Pa, Mz/Mw of greater than 2, CDBI50 of greater than 60. Other embodiments relate to polymer compositions with defined molecular characteristics and formulations suitable for use in the manufacture of articles including films, sheets, bags and pouches with improved creep resistance and high toughness and a good balance of film stiffness and processability in monolayer and/or multi-layer film structures.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: July 6, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Shivendra Goyal, Bronwyn Gillon, Stephen Salomons
  • Patent number: 11015044
    Abstract: A continuous solution polymerization process is disclosed wherein at least two homogeneous catalyst formulations are employed. A first homogeneous catalyst formulation is employed in a first reactor to produce a first ethylene interpolymer and a second homogeneous catalyst formulation is employed in a second reactor to produce a second ethylene interpolymer. Optionally a third ethylene interpolymer is formed in a third reactor. The resulting ethylene interpolymer products possess desirable properties in a variety of end use applications, for example in film applications. A means for increasing the molecular weight of the first ethylene interpolymer is disclosed and/or a means for increasing the temperature of the first reactor, relative to the third homogeneous catalyst formulation. A means for reducing the (?-olefin/ethylene) weight ratio in the first reactor is disclosed and/or reducing the density of the first ethylene interpolymer, relative to the third homogeneous catalyst formulation.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: May 25, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Zengrong Zhang, Niousha Kazemi, Stephen Salomons, Monika Kleczek, Mehdi Keshtkar, Brian Molloy, Qinyan Wang, Peter Zoricak, Charles Carter, XiaoChuan Wang, Christopher Dobbin, Fazle Sibtain, Kenneth Taylor, Lawrence VanAsseldonk, Hamidreza Khakdaman
  • Patent number: 10995166
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless Long Chain Branching Factor, LCBF, greater than or equal to 0.001; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium, and; a dimensionless unsaturation ratio, UR, of from ??0.40 to ?0.06, wherein UR is defined by the following relationship; UR=(SCU?TU)/TU, where SCU is the amount of a side chain unsaturation per 100 carbons and TU is amount of a terminal unsaturation per 100 carbons, in said ethylene interpolymer product. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity (Mw/Mn) from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: May 4, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Kumar Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Edward Taylor, Mehdi Keshtkar
  • Patent number: 10954365
    Abstract: This disclosure relates to ethylene interpolymer compositions. Specifically, ethylene interpolymer products having: a Dilution Index (Yd) greater than 0; total catalytic metal ?3.0 ppm; ?0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (Xd) greater than 0. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.869 to about 0.975 g/cm3, a polydispersity (Mw/Mn) from about 2 to about 25 and a CDBI50 from about 20% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.
    Type: Grant
    Filed: April 16, 2019
    Date of Patent: March 23, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Brian Molloy, Shivendra Goyal, Stephen Salomons, Fazle Sibtain
  • Patent number: 10844144
    Abstract: Disclosed are methods and conditions for manufacturing a polyethylene polymer or copolymer in a liquid/liquid biphasic non-adiabatic reaction, and the compositions and articles made therefrom.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: November 24, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Stephen Brown, Yves Lacombe, Brian Molloy, Lawrence VanAsseldonk, Stephen Salomons
  • Publication number: 20200325258
    Abstract: This disclosure relates to an improved continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a first reactor to form a first ethylene interpolymer. Optionally, process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in a third reactor, wherein a homogeneous catalyst formulation or a heterogeneous catalyst formulation is employed. In solution, the first, optional second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is optionally passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Application
    Filed: May 5, 2020
    Publication date: October 15, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20200325317
    Abstract: A continuous solution polymerization process is disclosed wherein at least two catalyst formulations are employed. A first homogeneous catalyst formulation is employed in a first reactor to produce a first ethylene interpolymer and a first heterogeneous catalyst formulation is employed in a second reactor to produce a second ethylene interpolymer. Optionally a third ethylene interpolymer is formed in a third reactor. The resulting ethylene interpolymer products possess desirable properties in a variety of end use applications, for example in film applications. A means for increasing the molecular weight of the first ethylene interpolymer is disclosed and/or a means for increasing the temperature of the first reactor, relative to a third homogeneous catalyst formulation. A means for reducing the (?-olefin/ethylene) weight ratio in the first reactor is disclosed and/or reducing the density of the first ethylene interpolymer, relative to a third homogeneous catalyst formulation.
    Type: Application
    Filed: June 24, 2020
    Publication date: October 15, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Zengrong Zhang, Niousha Kazemi, Stephen Salomons, Monika Kleczek, Mehdi Keshtkar, Brian Molloy, Qinyan Wang, Peter Zoricak, Charles Carter, XiaoChuan Wang, Christopher Dobbin, Fazle Sibtain, Kenneth Taylor, Lawrence VanAsseldonk, Hamidreza Khakdaman