Abstract: At least one turbine component for a gas turbine includes a base component formed by casting and an article. The base component includes a platform. The article on the upper surface of the platform is formed by additive manufacturing. The article has a proximal face sized and shaped to cover at least a portion of the upper surface of the platform of the turbine component and a contoured distal face opposite the proximal face. The contoured distal face has a contour surface serving as at least a portion of a hot gas path surface of the turbine component. The contour surface is arranged and disposed to provide a controlled flow pattern of a working fluid across the contour surface based on a clock mounting location of the turbine component in a turbine.

Abstract: At least one turbine component for a gas turbine includes a base component formed by casting and an article. The base component includes a platform. The article on the upper surface of the platform is formed by additive manufacturing. The article has a proximal face sized and shaped to cover at least a portion of the upper surface of the platform of the turbine component and a contoured distal face opposite the proximal face. The contoured distal face has a contour surface serving as at least a portion of a hot gas path surface of the turbine component. The contour surface is arranged and disposed to provide a controlled flow pattern of a working fluid across the contour surface based on a clock mounting location of the turbine component in a turbine.

Abstract: At least one turbine component for a gas turbine includes a base component formed by casting and an article. The base component includes a platform. The article on the upper surface of the platform is formed by additive manufacturing. The article has a proximal face sized and shaped to cover at least a portion of the upper surface of the platform of the turbine component and a contoured distal face opposite the proximal face. The contoured distal face has a contour surface serving as at least a portion of a hot gas path surface of the turbine component. The contour surface is arranged and disposed to provide a controlled flow pattern of a working fluid across the contour surface based on a mounting location of the turbine component in a turbine. Methods of manufacturing articles and turbine components are also disclosed.

Abstract: At least one turbine component for a gas turbine includes a base component formed by casting and an article. The base component includes a platform. The article on the upper surface of the platform is formed by additive manufacturing. The article has a proximal face sized and shaped to cover at least a portion of the upper surface of the platform of the turbine component and a contoured distal face opposite the proximal face. The contoured distal face has a contour surface serving as at least a portion of a hot gas path surface of the turbine component. The contour surface is arranged and disposed to provide a controlled flow pattern of a working fluid across the contour surface based on a mounting location of the turbine component in a turbine. Methods of manufacturing articles and turbine components are also disclosed.

Abstract: Embodiments of the present application can provide systems and methods for mode shape identification of turbine buckets. According to one embodiment, a system can be provided. The system can include a turbine bucket having numerous trigger patterns disposed at a distal end of the turbine bucket. A sensor is disposed adjacent to the distal end of the turbine bucket for detecting the trigger patterns. The trigger patterns are patterned to identify at least one mode shape of the turbine bucket.

Abstract: Embodiments of the present application can provide systems and methods for mode shape identification of turbine buckets. According to one embodiment, a system can be provided. The system can include a turbine bucket having numerous trigger patterns disposed at a distal end of the turbine bucket. A sensor is disposed adjacent to the distal end of the turbine bucket for detecting the trigger patterns. The trigger patterns are patterned to identify at least one mode shape of the turbine bucket.

Abstract: Stator blade counts of an upper compressor casing for adjacent stages S0 and S1 are changed in the field to provide additional stator vanes and hence an increased vane count. Particularly, the upper casing half of the compressor is removed from the lower casing half. The original stator vanes on opposite axial sides of the first stage buckets are removed from the upper casing half and replaced by an additional sets of stator vanes providing a non-uniform vane spacing as between the upper and lower halves of the compressor as well as between axially adjacent stages S0 and S1. The unequal vane counts reduce the vibratory response of the rotating blades between stages S0 and S1.

Abstract: A method facilitates assembling a rotor assembly for gas turbine engine. The method includes providing a first rotor blade including an airfoil, a platform, a shank, an internal cavity, and a dovetail, wherein the airfoil extends radially outward from the platform, which includes a radially outer surface and a radially inner surface, the shank extends radially inward from the platform, and the dovetail extends from the shank, such that the internal cavity is defined by the airfoil, the platform, the shank, and the dovetail. The method also includes coupling the first rotor blade to a rotor shaft such that during engine operation, cooling air is channeled from the cavity through an impingement cooling circuit for impingement cooling the first rotor blade platform radially inner surface, and coupling a second rotor blade to the rotor shaft such that a platform gap is defined between the first and second rotor blade platforms.