Abstract: Methods of manufacturing metal, metal-matrix, metal-metal-matrix composite weapon barrels offer barrels with improved thermal performance and rigidity with no, minimal or negative weight increase. A barrel may include a barrel core surrounded by a lightweight, thermally conductive sleeve made from metal, metal-matrix composite (MMC) materials, also referred to as metal-matrix material. The barrel core and barrel sleeve may include aligning features to prevent separation and movement of the sleeve along the core. The disclosed methods provide for material combinations and part designs that prevent separation of their parts over the life of the weapon barrel and allow the barrel to perform at high cadence over the whole temperature range the barrel is used.

Abstract: A weapon barrel has a barrel core composed of iron or nickel alloy and at least one barrel jacket made from a metal-matrix material encasing the barrel core. The jacket and core thereby form a metal-metal-matrix composite barrel. The metal-matrix material may have a specific tensile strength that is greater than or equal to 80 N·m/g, and greater than or equal to the specific tensile strength of the barrels core material. The metal matrix material may include aluminum, titanium, beryllium and magnesium alloys, and composites, in addition to a filler material such as carbon nanotubes, graphite, diamond, carbides, and nitrides.

Abstract: A weapon barrel has a barrel core composed of iron or nickel alloy and at least one barrel jacket made from a metal-matrix material encasing the barrel core. The jacket and core thereby form a metal-metal-matrix composite barrel. The metal-matrix material may have a specific tensile strength that is greater than or equal to 80 N·m/g, and greater than or equal to the specific tensile strength of the barrels core material. The metal matrix material may include aluminum, titanium, beryllium and magnesium alloys, and composites, in addition to a filler material such as carbon nanotubes, graphite, diamond, carbides, and nitrides.

Abstract: The invention is directed to the construction of weapon barrels from a steel core and at least one metal-matrix material sleeve, forming a composite metal-metal-matrix barrel which are applicable in rifles, shotguns, cannons, and mortars. Due to the properties of the metal-matrix materials (e.g. higher specific strength, higher specific heat capacity and lower density), the composite barrels can exhibit a higher rate of fire, reduced weight, improved accuracy, or a combination of any of these properties. Disclosed are various exemplary embodiments of such barrels with improved performance, properties of the metal-matrix materials necessary to allow these improvements as well as methods to produce the same.

Abstract: The invention is directed to the construction of weapon barrels from a steel core and at least one metal-matrix material sleeve, forming a composite metal-metal-matrix barrel which are applicable in rifles, shotguns, cannons, and mortars. Due to the properties of the metal-matrix materials (e.g. higher specific strength, higher specific heat capacity and lower density), the composite barrels can exhibit a higher rate of fire, reduced weight, improved accuracy, or a combination of any of these properties. Disclosed are various exemplary embodiments of such barrels with improved performance, properties of the metal-matrix materials necessary to allow these improvements as well as methods to produce the same.