Abstract: Economical processes are disclosed for recovery and refining of at least acrylic acid from a gaseous mixture such as is obtainable by gas-phase catalytic oxidation of propylene. Processes of the invention include quenching the gaseous mixture with an aqueous quench liquid to obtain an aqueous solution comprising the acid values; contacting the aqueous solution with an immiscible extraction solvent; and an integrated sequence of distillations and phase separations to recover for recycle organic components of the extraction solvent, and obtain valuable acrylic acid and acetic acid products. Advantageously, the immiscible extraction solvent is substantially free of aromatic compounds such as benzene and toluene.

Abstract: Economical processes are disclosed for recovery and refining of at least acrylic acid from a gaseous mixture such as is obtainable by gas-phase catalytic oxidation of propylene. Processes of the invention include quenching the gaseous mixture with an aqueous quench liquid to obtain an aqueous solution comprising the acid values; contacting the aqueous solution with an immiscible extraction solvent; and an integrated sequence of distillations and phase separations to recover for recycle organic components of the extraction solvent, and obtain valuable acrylic acid and acetic acid products. Advantageously, the immiscible extraction solvent is substantially free of aromatic compounds such as benzene and toluene.

Abstract: A process for the substantial or complete elimination of ammonium sulfate generated during the production of acrylonitrile by the direct ammoxidation of propylene/propane, ammonia and an oxygen containing gas (e.g. air) over a fluid bed catalyst wherein the improvement comprises introducing methanol into said reactor in the upper portion of the reactor at a location where the methanol reacts with at least a portion if not substantially all of the excess ammonia without affecting the acrylonitrile yield. Preferably, methanol is introduced into the reactor at below its coking temperature. In particular, when an oxygen lean fluid bed catalyst is utilized, an additional oxygen containing gas is introduced into the reaction at a distance between about 8 to 14 inches from the methanol feed location.

Abstract: A process for the substantial or complete elimination of ammonium sulfate generated during the production of acrylonitrile by the direct ammoxidation of propylene/propane, ammonia and an oxygen containing gas (e.g. air) over a fluid bed catalyst wherein the improvement comprises introducing an organic compound(s) into said reactor at a location where the compound(s) reacts with substantially all of the excess ammonia without affecting the acrylonitrile yield. Preferably, the organic compound is methanol which is introduced into the reactor at below its coking temperature.