Abstract: A wear sleeve is removably mounted on a piston rod. The piston rod includes a piston cap, a piston rod body, and a piston head, with at least one of the piston cap and the piston head being removable from the piston rod body. The wear sleeve is disposed over the piston rod body and prevents the piston rod from contacting dynamic seals disposed within a pump. The wear sleeve is mechanically secured in a cylindrical recess on the piston rod between a cap shoulder of the piston cap and a head shoulder of the piston head.

Abstract: A pump rod has a head extending from a neck, and the head is received within a drive slot of a drive link. The head includes a projection, and has an area smaller than an area of the head. The projection contacts an inner surface of the drive slot. The drive link may include a projection aligned with a centerline of the drive link. The drive link projection contacts a head of the pump rod. The projections provide a reduced contact area between the pump rod and the drive link, thereby reducing any side-loading on the pump rod and increasing a lifespan of the wear parts.

Abstract: A piston rod assembly includes a piston rod having a first end configured to contact fluid, a packing retainer through which the piston rod extends, and one or more packing rings. The packing retainer includes one or more leakage ports forming passageways between an inner surface and an outer surface of the packing retainer. The one or more packing rings surround the piston rod, are adjacent the inner surface of the packing retainer, and are positioned between the one or more leakage ports and a bottom end of the packing retainer. The one or more leakage ports are positioned so that fluid that leaks past the one or more packing rings will flow through the one or more leakage ports.

Abstract: A spray gun includes a valve cartridge configured to be axially installed and removed as a single piece. The valve cartridge includes the wear components of the spray gun. A trigger of the spray gun is configured to actuate a slider of the valve cartridge to control spraying by the spray gun. The trigger includes arms that are mounted to the spray gun by a pivot mechanism. The pivot mechanism can be disengaged from the arms to allow the trigger to slide between a spray position, where the trigger prevents forward axial movement of the valve cartridge, and a repair position, where the valve cartridge can move axially forward. The trigger also includes upper and lower portions that are movable relative to each other, such that the length of the trigger can be adjusted.

Abstract: A spray gun includes a valve cartridge configured to be axially installed and removed as a single piece. The valve cartridge includes the wear components of the spray gun. A trigger of the spray gun is configured to actuate a slider of the valve cartridge to control spraying by the spray gun. The trigger includes arms that are mounted to the spray gun by a pivot mechanism. The pivot mechanism can be disengaged from the arms to allow the trigger to slide between a spray position, where the trigger prevents forward axial movement of the valve cartridge, and a repair position, where the valve cartridge can move axially forward. The trigger also includes upper and lower portions that are movable relative to each other, such that the length of the trigger can be adjusted.

Abstract: A piston rod for pumping paint includes an elongated cylindrical stem and a piston rod cap connected to the cylindrical stem. The cylindrical stem is formed from metal and has an outer diameter that is uniform along most or all of a length of the cylindrical stem. The piston rod cap is cylindrical and formed from metal. The piston rod cap includes an annular top portion that has an outer diameter that is larger than the outer diameter of the cylindrical stem, an annular bottom portion that has an outer diameter that is larger than the outer diameter of the cylindrical stem, and an exterior recess located between the annular top and bottom portions. The recess has an outer diameter that is smaller than the outer diameters of the annular top and bottom portions.

Abstract: A sprayer includes a spray gun and a hopper. An air source provides compressed air to the sprayer to both eject fluid from the spray gun as a spray and to pressurize the hopper. The spray gun includes an airflow controller for controlling the flow of the compressed air to a nozzle of the spray gun, a pressure regulator for regulating a pressure of the compressed air flowing to the hopper, and a relief valve between the pressure regulator and the hopper. The hopper receives the compressed air through a port in the hopper, and the compressed air assists the flow of material out of the hopper and into the spray gun.

Abstract: A sprayer includes a spray gun and a hopper. An air source provides compressed air to the sprayer to both eject fluid from the spray gun as a spray and to pressurize the hopper. The spray gun includes an airflow controller for controlling the flow of the compressed air to a nozzle of the spray gun, a pressure regulator for regulating a pressure of the compressed air flowing to the hopper, and a relief valve between the pressure regulator and the hopper. The hopper receives the compressed air through a port in the hopper, and the compressed air assists the flow of material out of the hopper and into the spray gun.

Abstract: A clamp is secured to a displacement pump, and the clamp includes an axial ring and a tightening ring. The axial ring is mounted above the tightening ring, and the axial ring is configured to align the displacement pump during mounting and to limit the stoke of a pump rod within the displacement pump. The tightening ring may be tightened such that the axial ring and the tightening ring exert a clamping force on a drive housing, which secures the displacement pump to the drive housing. The tightening ring may receive a projection extending from the drive housing to provide structural support to the drive housing.

Abstract: A displacement pump includes a pump rod having a load concentrating feature extending from the head of the pump rod. The head of the pump rod is received within a slot of a drive link, and the drive link is configured to contact the load concentrating feature. Having the drive link contact the smaller diameter load concentrating feature reduces the misalignment between the driving force and the center of the pump rod and thereby reduces side-loading experienced by the pump rod. The displacement pump is configured to be used in a fluid dispensing system.

Abstract: A wear sleeve is removably mounted on a piston rod. The piston rod includes a piston cap, a piston rod body, and a piston head, with at least one of the piston cap and the piston head being removable from the piston rod body. The wear sleeve is disposed over the piston rod body and prevents the piston rod from contacting dynamic seals disposed within a pump. The wear sleeve is mechanically secured in a cylindrical recess on the piston rod between a cap shoulder of the piston cap and a head shoulder of the piston head.

Abstract: A fluid dispensing system includes a motor housing and a piston pump assembly connected to the motor housing. A motor is mounted within the motor housing. The piston pump assembly includes a pump housing, a cartridge having a first end that extends into a second end of the pump housing, a piston that extends into a first end of the pump housing and the first end of the cartridge, and a packing stack within the cartridge and adjacent an inner surface of the cartridge and through which the piston extends. The cartridge is configured to be removed from the pump housing, and removal of the cartridge removes the packing stack from within the pump housing while leaving the pump housing connected to the motor housing.

Abstract: A piston rod assembly includes a piston rod having a first end configured to contact fluid, a packing retainer through which the piston rod extends, and one or more packing rings. The packing retainer includes one or more leakage ports forming passageways between an inner surface and an outer surface of the packing retainer. The one or more packing rings surround the piston rod, are adjacent the inner surface of the packing retainer, and are positioned between the one or more leakage ports and a bottom end of the packing retainer. The one or more leakage ports are positioned so that fluid that leaks past the one or more packing rings will flow through the one or more leakage ports.

Abstract: A piston rod for pumping paint includes an elongated cylindrical stem and a piston rod cap connected to the cylindrical stem. The cylindrical stem is formed from metal and has an outer diameter that is uniform along most or all of a length of the cylindrical stem. The piston rod cap is cylindrical and formed from metal. The piston rod cap includes an annular top portion that has an outer diameter that is larger than the outer diameter of the cylindrical stem, an annular bottom portion that has an outer diameter that is larger than the outer diameter of the cylindrical stem, and an exterior recess located between the annular top and bottom portions. The recess has an outer diameter that is smaller than the outer diameters of the annular top and bottom portions.

Abstract: A paint sprayer includes an end bell, a motor connected to the end bell, a pump drive connected to the end bell, a pair of protrusions attached to an extending from the end bell such that each protrusion is cantilevered from the end bell, and a pump assembly comprising a pair of mounting holes and containing a piston. The pair of mounting holes is adapted to receive and slide onto the pair of protrusions to mount the pump assembly on the end bell as well as slide off of the pair of protrusions to remove the pump assembly from the end bell. The pump drive is configured to covert rotational motion output by the motor to reciprocal motion. The pump assembly is configured to pump paint when reciprocated by the pump drive while mounted on the end bell.