Abstract: A method for forming a tool for creating a formed component includes providing a forming tool having a core and cavity with respective core and cavity shutoff bands. Core and cavity finished parting planes are determined, wherein the engagement of the core and cavity finished parting planes defines a forming cavity. Rough portions of the core and cavity shutoff bands are removed to define respective rough parting planes. The respective rough parting planes are offset by approximately 130 microns from the respective core and cavity finished parting planes. The core and cavity are semi-finished to relieve stress within the core and cavity. The core and cavity shutoff bands are fine cut so that outer surfaces of the core and cavity shutoff bands are equal to the respective finished parting planes. The engagement between the core and cavity outer surfaces is substantially free of gaps.

Abstract: A method for forming a tool for creating a formed component includes providing a forming tool having a core and cavity with respective core and cavity shutoff bands. Core and cavity finished parting planes are determined, wherein the engagement of the core and cavity finished parting planes defines a forming cavity. Rough portions of the core and cavity shutoff bands are removed to define respective rough parting planes. The respective rough parting planes are offset by approximately 130 microns from the respective core and cavity finished parting planes. The core and cavity are semi-finished to relieve stress within the core and cavity. The core and cavity shutoff bands are fine cut so that outer surfaces of the core and cavity shutoff bands are equal to the respective finished parting planes. The engagement between the core and cavity outer surfaces is substantially free of gaps.

Abstract: A method for forming a tool for creating a formed component includes providing a forming tool having a core and cavity with respective core and cavity shutoff bands. Core and cavity finished parting planes are determined, wherein the engagement of the core and cavity finished parting planes defines a forming cavity. Rough portions of the core and cavity shutoff bands are removed to define respective rough parting planes. The respective rough parting planes are offset by approximately 130 microns from the respective core and cavity finished parting planes. The core and cavity are semi-finished to relieve stress within the core and cavity. The core and cavity shutoff bands are fine cut so that outer surfaces of the core and cavity shutoff bands are equal to the respective finished parting planes. The engagement between the core and cavity outer surfaces is substantially free of gaps.

Abstract: A mold assembly includes a first mold portion defining a cavity having a first wall with an edge and a second mold portion defining a surface positionable at a predetermined distance from the edge. A lifter is positionable within the cavity and is spaced apart from the first wall and the surface, the lifter including a plurality of pins extending toward the first wall and aligned in a first direction generally parallel with the edge.

Abstract: A mold assembly includes a first mold portion defining a cavity having a first wall with an edge and a second mold portion defining a surface positionable at a predetermined distance from the edge. A lifter is positionable within the cavity and is spaced apart from the first wall and the surface, the lifter including a plurality of pins extending toward the first wall and aligned in a first direction generally parallel with the edge.

Abstract: A vehicle interior panel includes a substrate having an interior surface and an exterior surface. An attachment structure extends integrally from the interior surface of the substrate. The attachment structure defines a first wall spaced apart from the substrate and having an attachment opening therethrough. The attachment structure further defines a supporting wall segment adjacent the substrate that has a plurality of holes therein, the holes extending in a first direction generally parallel with the interior surface of the substrate.

Abstract: A vehicle interior panel includes a substrate having an interior surface and an exterior surface. An attachment structure extends integrally from the interior surface of the substrate. The attachment structure defines a first wall spaced apart from the substrate and having an attachment opening therethrough. The attachment structure further defines a supporting wall segment adjacent the substrate that has a plurality of holes therein, the holes extending in a first direction generally parallel with the interior surface of the substrate.

Abstract: A method for forming a tool for creating a formed component includes providing a forming tool having a core and cavity with respective core and cavity shutoff bands. Core and cavity finished parting planes are determined, wherein the engagement of the core and cavity finished parting planes defines a forming cavity. Rough portions of the core and cavity shutoff bands are removed to define respective rough parting planes. The respective rough parting planes are offset by approximately 130 microns from the respective core and cavity finished parting planes. The core and cavity are semi-finished to relieve stress within the core and cavity. The core and cavity shutoff bands are fine cut so that outer surfaces of the core and cavity shutoff bands are equal to the respective finished parting planes. The engagement between the core and cavity outer surfaces is substantially free of gaps.

Abstract: A camouflage sheet comprises a reflector layer. The sheet has formed thereon a plurality of three-dimensional shapes. The camouflage sheet, and possibly also one or more other camouflage sheets, may be affixed to a product such as a test vehicle.

Abstract: A container holder includes a cylindrical opening, having a side wall with a movable section which extends between a raised position, completing a cylindrical support for a container, and a lowered position providing a notch for receiving a handle of a cup. In one embodiment, a pair of adjacent cup holders are provided with a movable section extending between them. In a preferred embodiment, the movable section includes a push-push latch such that it can be pressed downwardly and remain in a retracted position for use with a handle-including container and, upon pushing a second time, is raised to accommodate a cylindrical container. In another embodiment, a damper mechanism is provided to control the motion of the movable section. In yet another embodiment of the invention, a peripheral seal near the movable section is provided to reduce or eliminate the effect of any fluid spilled on the control mechanism.

Abstract: A container holder includes a cylindrical opening, having a side wall with a movable section which extends between a raised position, completing a cylindrical support for a container, and a lowered position providing a notch for receiving a handle of a cup. In one embodiment, a pair of adjacent cup holders are provided with a movable section extending between them. In a preferred embodiment, the movable section includes a push-push latch such that it can be pressed downwardly and remain in a retracted position for use with a handle-including container and, upon pushing a second time, is raised to accommodate a cylindrical container. In another embodiment, a damper mechanism is provided to control the motion of the movable section. In yet another embodiment of the invention, a peripheral seal near the movable section is provided to reduce or eliminate the effect of any fluid spilled on the control mechanism.

Abstract: A container holder includes a cylindrical opening, having a side wall with a movable section which extends between a raised position, completing a cylindrical support for a container, and a lowered position providing a notch for receiving a handle of a cup. In one embodiment, a pair of adjacent cup holders are provided with a movable section extending between them. In a preferred embodiment, the movable section includes a push-push latch such that it can be pressed downwardly and remain in a retracted position for use with a handle-including container and, upon pushing a second time, is raised to accommodate a cylindrical container. In another embodiment, a damper mechanism is provided to control the motion of the movable section. In yet another embodiment of the invention, a peripheral seal near the movable section is provided to reduce or eliminate the effect of any fluid spilled on the control mechanism.

Abstract: A container holder includes a cylindrical opening, having a side wall with a movable section which extends between a raised position, completing a cylindrical support for a container, and a lowered position providing a notch for receiving a handle of a cup. In one embodiment, a pair of adjacent cup holders are provided with a movable section extending between them. In a preferred embodiment, the movable section includes a push-push latch such that it can be pressed downwardly and remain in a retracted position for use with a handle-including container and, upon pushing a second time, is raised to accommodate a cylindrical container. In another embodiment, a damper mechanism is provided to control the motion of the movable section. In yet another embodiment of the invention, a peripheral seal near the movable section is provided to reduce or eliminate the effect of any fluid spilled on the control mechanism.

Abstract: A console sliding armrest assembly for a vehicle includes a storage compartment having an opening for allowing ingress and egress of objects, and a console lid pivotally connected to the storage compartment. The lid may include a sliding armrest operatively engaged therewith. A guide assembly may be disposed within the lid for guiding the armrest, and may include a slider frame connected to the armrest. A guide plate may be connected to the lid for supporting the armrest, and a rail may be secured in the slider frame. The guide plate may be slidably engaged with the rail for allowing sliding movement of the armrest. A spring may be disposed between the slider frame and the rail, and may be engaged to either the slider frame or the rail for biasing the rail against the guide plate, and for thereby regulating tension in the guide assembly.