Abstract: A ventilation module for a vehicle having a housing including a flap hingedly secured along an inner edge to the housing to extend across its open interior. The flap includes side edges and an interconnecting outer edge which contact, in a closed flap condition, support locations configured along the housing to define its open interior. One or more fingers extend from at least one of the side and outer edges of the flap so that the fingers abut standoff locations of the housing located in proximity to the support locations. Upon a sufficient positive air pressure condition created within the passenger compartment which overcomes a holding force exerted by the fingers against said stand-offs, the flap is allowed to open in a controlled fashion to vent to the exterior the excess air pressure, until reclosing upon achieving an air equilibrium condition.

Abstract: A fastener assembly including a hollow and structurally collapsible stem over an intermediate extending range, a solid end most extending portion being structurally rigid. A receiving portion is constructed of a deformable material having a surface, within which is configured an inner rim defined edge of a deformable material. The inner rim edge can include either of a flat profile or a chamfered shape with a narrowed profile, a diameter of an aperture bounded by the chamfered edge being less than a diameter of the solid end portion so that, upon insertion and passage of the solid portion through the narrowed rim profile, initial deformation of the chamfered rim edge shape preceding alignment of the interiorly hollowed portion, which is subsequently caused to exhibit a controlled collapse by the rim edge in order to secure the stem within the receiving portion.

Abstract: A method for producing and installing a fastener, including the steps of forming an engaging portion having a projecting stem which is interiorly hollowed over at least an intermediate extending range, the stem including a solid end most extending portion, and forming a receiving portion having a surface, within which is configured an inner rim defined edge, a diameter of an aperture between said rim edge being less than a diameter of the stem. Additional steps include pressing the solid end most extending portion of the engaging portion through the inner rim edge of the receiving portion and aligning with the inner rim edge a location of the interiorly hollowed portion of the stem, causing inward collapsing of the aligned location by the rim edge to secure the engaging portion to the receiving portion.

Abstract: A two piece lockout key assembly having a key inserting portion and a mating recess configured within a receiving housing body. The two piece key assembly further provides, in a first variant, a press retractable bearing and seat arrangement configured within a cylindrical shaped receiving body for providing quick single handed bypass/switch engagement by the user irrespective of the rotational position of the insert portion of the key relative to the fixed outer receiving portion. In a second variant, a pair of clasps are pivotally mounted to the body for engaging a lockout cell frame location.

Abstract: A closure assembly incorporating a crush barb which is molded into a recess cavity defining surface of a first piece. The crush barb is engaged by an inserting portion projecting from a second piece, the inserting portion being subsequently actuated into a collapsing and retention forming undercut with the crush barb in order to secure the pieces together. A variety of closure assemblies are provided with variations of inserting portions associated with the second piece, such including the use of an action/installation inducing tool for creating an undercut within the crush barb. Alternatively, the inserting portion may be configured with an over-center pivoting hinge which, upon being actuated, creates the crush barb undercut in order to engage the pieces together.

Abstract: A ventilation module for a vehicle having a housing including a flap hingedly secured along an inner edge to the housing to extend across its open interior. The flap includes side edges and an interconnecting outer edge which contact, in a closed flap condition, support locations configured along the housing to define its open interior. One or more fingers extend from at least one of the side and outer edges of the flap so that the fingers abut standoff locations of the housing located in proximity to the support locations. Upon a sufficient positive air pressure condition created within the passenger compartment which overcomes a holding force exerted by the fingers against said stand-offs, the flap is allowed to open in a controlled fashion to vent to the exterior the excess air pressure, until reclosing upon achieving an air equilibrium condition.

Abstract: A fastener assembly including a hollow and structurally collapsible stem over an intermediate extending range, a solid end most extending portion being structurally rigid. A receiving portion is constructed of a deformable material having a surface, within which is configured an inner rim defined edge of a deformable material. The inner rim edge can include either of a flat profile or a chamfered shape with a narrowed profile, a diameter of an aperture bounded by the chamfered edge being less than a diameter of the solid end portion so that, upon insertion and passage of the solid portion through the narrowed rim profile, initial deformation of the chamfered rim edge shape preceding alignment of the interiorly hollowed portion, which is subsequently caused to exhibit a controlled collapse by the rim edge in order to secure the stem within the receiving portion.

Abstract: A method for producing and installing a fastener, including the steps of forming an engaging portion having a projecting stem which is interiorly hollowed over at least an intermediate extending range, the stem including a solid end most extending portion, and forming a receiving portion having a surface, within which is configured an inner rim defined edge, a diameter of an aperture between said rim edge being less than a diameter of the stem. Additional steps include pressing the solid end most extending portion of the engaging portion through the inner rim edge of the receiving portion and aligning with the inner rim edge a location of the interiorly hollowed portion of the stem, causing inward collapsing of the aligned location by the rim edge to secure the engaging portion to the receiving portion.

Abstract: An invert-able feature in a first layer for securing a second layer. A profile projects from an interior recess defining perimeter of the first layer, the profile including angled sides and a central interconnecting and actuating face. Beams extend from the sides and, upon positioning the second layer, are in communication with an aperture of the second layer. A tool having an actuating profile is applied to an exterior facing sided of the pyramidal profile and is exerted to cause the pyramidal shape to compress together and subsequently invert through a reduced area represented by the recessed interior to travel past an underside of the first layer, with the beams caused to displace to engage the second layer to the first layer.

Abstract: A closure assembly incorporating a crush barb which is molded into a recess cavity defining surface of a first piece. The crush barb is engaged by an inserting portion projecting from a second piece, the inserting portion being subsequently actuated into a collapsing and retention forming undercut with the crush barb in order to secure the pieces together. A variety of closure assemblies are provided with variations of inserting portions associated with the second piece, such including the use of an action/installation inducing tool for creating an undercut within the crush barb. Alternatively, the inserting portion may be configured with an over-center pivoting hinge which, upon being actuated, creates the crush barb undercut in order to engage the pieces together.

Abstract: A method and assembly for reshaping an elongated plasticized article including a pair of first and second spaced apart fixtures adapted to supporting extending ends of an elongated article. The fixtures each exhibit a contoured upper surface upon which the elongated article is adapted to being supported in adhering fashion. A heated airflow is delivered in communication with at least one surface of the article and, upon cooling, the article exhibits an extending profile matching the contoured upper surface. A pre-heat station pre-softens at least an extending subset portion of the article prior to transfer to the fixture. Pluralities of gripping fingers communicate with an underside of the contoured upper surface and are adapted to engage at least underside accessible cross sectional profile locations of the article.

Abstract: An assembly for reshaping an elongated plasticized article includes a heated fixture upon which the elongated article is supported in adhering fashion to a contoured upper surface. Following heating, the article is transferred to a cooling fixture exhibiting a further contoured upper surface and, upon subsequent cooling, the article exhibits a final multi-dimensional extending profile matching the contoured upper surface of the cooling fixture. A further variation of the assembly includes an elongated and bowed track supporting a fixed jig at an end thereof. A slidable jig is traversable along the track and actuated by a ram in directions towards and away from the first jig.

Abstract: An assembly and process for forming a two stage extruded pipe having a central inner sleeve and a pair of outer attached lobes. The central sleeve shaped (also termed a grout receiving tube) is produced in an initial extrusion operation, following which it enters a cross head operation where a pair of outer lobes are attached to cross sectional exterior surface locations according to a second stage extrusion operation so as to be integrally formed therewith. Other steps include cooling of the dual stage extruded pipe, as well as sectioning and stacking the pipe. Additional steps include forming elongated slots or apertures into the central sleeve portion of the finished extrusion, such in non-interfering fashion with the individual passageway defining and lobes.

Abstract: The present invention teaches an assembly and corresponding method for producing a plastic part having a sandwich mold including an upper half and a lower half. Each of the halves exhibit an opposing inner face which, upon assembling, collectively define an interior cavity corresponding to a configuration of the part to be produced. An insert sheet of a polymer material (typically a thermoplastic at room temperature) is placed upon a lower of the mold halves and prior to assembling the upper mold half. A heat source is communicated to the closed mold to cause the insert sheet to melt into the cavity. A cool source is subsequently communicated to the closed mold to cause the thermoplastic to harden within the cavity and prior to opening of the mold and removal of the finished part.

Abstract: A retaining feature incorporated into a mounting surface of a plasticized article which is adapted to receive and retain a fastener prior to final assembly. The retaining feature exhibits an irregular and three dimensional shaped closed profile defined along an interior perimeter configured within the mounting surface and which establishes a degree of flex or bend upon insertion of the fastener with minimal loss of material. The insertion force can be any of lesser, equal to or greater than the extraction force, in combination with providing a rated side load breaking/shearing strength of the bolt from the material defined retaining feature.

Abstract: The present invention discloses a fastener assembly having an engaging portion with a projecting stem which is interiorly hollowed over at least an intermediate extending range. The stem includes a solid end most extending portion. A receiving portion is provided with an inner rim defined edge, a diameter of an aperture between the rim edge being less than a diameter of an inserting portion of the stem. Upon forcible passage of the solid end of the fastener past the narrowed rim edge, an intermediate hollowed interior portion of the stem aligning with the narrowed rim edge and exhibiting a controlled collapse against said rim edge in order to anchor the portions together.

Abstract: An assembly and process for forming a two stage extruded pipe having a central inner sleeve and a pair of outer attached lobes. The central sleeve shaped (also termed a grout receiving tube) is produced in an initial extrusion operation, following which it enters a cross head operation where a pair of outer lobes are attached to cross sectional exterior surface locations according to a second stage extrusion operation so as to be integrally formed therewith. Other steps include cooling of the dual stage extruded pipe, as well as sectioning and stacking the pipe. Additional steps include forming elongated slots or apertures into the central sleeve portion of the finished extrusion, such in non-interfering fashion with the individual passageway defining and lobes.

Abstract: An assembly and process for forming a two stage extruded pipe having a central inner sleeve and a pair of outer attached lobes. The central sleeve shaped (also termed a grout receiving tube) is produced in an initial extrusion operation, following which it enters a cross head operation where a pair of outer lobes are attached to cross sectional exterior surface locations according to a second stage extrusion operation so as to be integrally formed therewith. Other steps include cooling of the dual stage extruded pipe, as well as sectioning and stacking the pipe. Additional steps include forming elongated slots or apertures into the central sleeve portion of the finished extrusion, such in non-interfering fashion with the individual passageway defining and lobes.

Abstract: A ventilation module and related mold assembly for producing, the module being integrated into a vehicle and including a housing defining an open interior which is adapted to secure to a location of the vehicle in order to communicate an exterior with a passenger compartment interior. A flap is hingedly secured along a selected edge in extending fashion across the open interior of the housing, the flap further including first and second side edges and an interconnecting top extending edge which are configured to engage support locations configured along the housing in proximity to the open interior. The flaps are configured to seal against the housing in a first direction to prevent the admittance or backflow of dirty air from the exterior into the interior compartment.

Abstract: A retaining feature incorporated into a mounting surface of a plasticized article which is adapted to receive and retain a fastener prior to final assembly. The retaining feature exhibits an irregular and three dimensional shaped closed profile defined along an interior perimeter configured within the mounting surface and which establishes a degree of flex or bend upon insertion of the fastener with minimal loss of material. The insertion force can be any of lesser, equal to or greater than the extraction force, in combination with providing a rated side load breaking/shearing strength of the bolt from the material defined retaining feature.