Abstract: An automated pallet inspection and repair apparatus comprises an inspection station and a repair station. The inspection station comprises a laser that illuminates a pallet, a camera that collects the reflected light and a computer system. The computer system analyzes the output of the camera and acquires the pallet's geometry and topography. The design of the pallet is determined by the computer software. A decision to repair the pallet is made by comparing acquired pallet data against the design criteria. If the pallet needs repair, a recipe of repair steps is constructed by inspecting each of the pallet's elements. The recipe is transmitted to the automated repair station.

Abstract: An automated pallet inspection and repair apparatus comprises an inspection station and a repair station. The inspection station comprises a laser that illuminates a pallet, a camera that collects the reflected light and a computer system. The computer system analyses the output of the camera and acquires the pallet's geometry and topography. The design of the pallet is determined by the computer software. A decision to repair the pallet is made by comparing acquired pallet data against the design criteria. If the pallet needs repair, a recipe of repair steps is constructed by inspecting each of the pallet's elements. The recipe is transmitted to the automated repair station.

Abstract: An automated pallet inspection station includes a frame, a transport system carried by the frame for transporting a pallet to be inspected, and at least one pallet feature sensing head adjacent the transport system for inspecting the pallet. The at least one pallet feature sensing head includes a downward looking pallet feature sensing head positioned above the transport system for inspecting a top surface of the pallet, and an upward looking pallet feature sensing head positioned below the transport system for inspecting a bottom surface of the pallet.

Abstract: An automated pallet inspection and repair apparatus comprises an inspection station and a repair station. The inspection station comprises a laser that illuminates a pallet, a camera that collects the reflected light and a computer system. The computer system analyses the output of the camera and acquires the pallet's geometry and topography. The design of the pallet is determined by the computer software. A decision to repair the pallet is made by comparing acquired pallet data against the design criteria. If the pallet needs repair, a recipe of repair steps is constructed by inspecting each of the pallet's elements. The recipe is transmitted to the automated repair station.

Abstract: A board removal apparatus for a wooden pallet includes a frame, and a carriage carried by the frame. The carriage includes a pair of spaced apart tables with a fixed gap therebetween. The carriage is movable between a pallet receiving position and a board removal position. The pallet is positioned on the carriage when in the pallet receiving position so that a board to be removed overlies the fixed gap. A board removal assembly is carried by the frame and includes a push rod and a board removal foot pad pivotally coupled thereto. The push rod and the board removal foot pad are inserted between adjacent stringers on the pallet when the carriage is in the board removal position.

Abstract: A board removal apparatus for a wooden pallet includes a frame, and a carriage carried by the frame. The carriage includes a pair of spaced apart tables with a fixed gap therebetween. The carriage is movable between a pallet receiving position and a board removal position. The pallet is positioned on the carriage when in the pallet receiving position so that a board to be removed overlies the fixed gap. A board removal assembly is carried by the frame and includes a push rod and a board removal foot pad pivotally coupled thereto. The push rod and the board removal foot pad are inserted between adjacent stringers on the pallet when the carriage is in the board removal position.

Abstract: A board removal apparatus for a wooden pallet includes a frame, and a carriage carried by the frame. The carriage includes a pair of spaced apart tables with a fixed gap therebetween. The carriage is movable between a pallet receiving position and a board removal position. The pallet includes spaced apart stringers and boards on top and bottom surfaces thereof. The pallet is positioned on the carriage when in the pallet receiving position so that a board to be removed overlies the fixed gap. A board removal assembly is carried by the frame and includes a push rod and a board removal foot pad pivotally coupled thereto. The push rod and the board removal foot pad are inserted between adjacent stringers when the carriage is in the board removal position. The board removal foot pad overlies at least a portion of the board to be removed and overlies at least a portion of the fixed gap between the pair of spaced apart tables.

Abstract: An automated pallet inspection and repair apparatus comprises an inspection station and a repair station. The inspection station comprises a laser that illuminates a pallet, a camera that collects the reflected light and a computer system. The computer system analyses the output of the camera and acquires the pallet's geometry and topography. The design of the pallet is determined by the computer software. A decision to repair the pallet is made by comparing acquired pallet data against the design criteria. If the pallet needs repair, a recipe of repair steps is constructed by inspecting each of the pallet's elements. The recipe is transmitted to the automated repair station.

Abstract: An automated pallet inspection and repair apparatus includes an inspection station and a repair station. The inspection station includes a laser that illuminates a pallet, a camera that collects the reflected light and a computer system. The computer system analyzes the output of the camera and acquires the pallet's geometry and topography. The design of the pallet is determined by the computer software. A decision to repair the pallet is made by comparing the acquired pallet data against the design criteria. If the pallet needs repair, a recipe of repair steps is constructed by inspecting each of the pallet's elements. The recipe is transmitted to the automated repair station.

Abstract: An automatic pallet inspection cell (10) comprises one or two multi axis robot arms (14, 15) which terminate in either internal or exterior pallet grippers. The robots are used to transport a gripped pallet (12) through an automated inspection station (16) which compiles a three dimensional data map of a pallet surface. A processor interprets the map and producing a recipe for the robot or robots. One or more stations (17, 18, 19) conduct pallet repair operations that are specified by the recipe. A method for levelling a pallet prior to board removal by a band saw (17) is also disclosed, characterised by rolling the pallet relative to a blade of the band saw to a first and a second roll angle, and positioning the pallet at a position which is an average of the first and second roll angles.

Abstract: A board removal apparatus for a wooden pallet includes a frame, and a carriage carried by the frame. The carriage includes a pair of spaced apart tables with a fixed gap therebetween. The carriage is movable between a pallet receiving position and a board removal position. The pallet includes spaced apart stringers and boards on top and bottom surfaces thereof. The pallet is positioned on the carriage when in the pallet receiving position so that a board to be removed overlies the fixed gap. A board removal assembly is carried by the frame and includes a push rod and a board removal foot pad pivotally coupled thereto. The push rod and the board removal foot pad are inserted between adjacent stringers when the carriage is in the board removal position. The board removal foot pad overlies at least a portion of the board to be removed and overlies at least a portion of the fixed gap between the pair of spaced apart tables.

Abstract: A pallet inspection and repair system includes a pallet in-feed for receiving pallets for inspection, and an automated pallet inspection system for inspecting the pallets. A processor cooperates with the automated pallet inspection system to generate a repair recipe for each pallet based on the inspecting, and compares the repair recipes to determine at least one performance repair parameter for the pallets. The at least one performance repair parameter corresponds to a type of repair to be made to the pallets.

Abstract: An automatic pallet inspection cell (10) comprises one or two multi axis robot arms (14, 15) which terminate in either internal or exterior pallet grippers. The robots are used to transport a gripped pallet (12) through an automated inspection station (16) which compiles a three dimensional data map of a pallet surface. A processor interprets the map and producing a recipe for the robot or robots. One or more stations (17, 18, 19) conduct pallet repair operations that are specified by the recipe. A method for levelling a pallet prior to board removal by a band saw (17) is also disclosed, characterised by rolling the pallet relative to a blade of the band saw to a first and a second roll angle, and positioning the pallet at a position which is an average of the first and second roll angles.

Abstract: An automated pallet inspection and repair apparatus comprises an inspection station and a repair station. The inspection station comprises a laser that illuminates a pallet, a camera that collects the reflected light and a computer system. The computer system analyses the output of the camera and acquires the pallet's geometry and topography. The design of the pallet is determined by the computer software. A decision to repair the pallet is made by comparing acquired pallet data against the design criteria. If the pallet needs repair, a recipe of repair steps is constructed by inspecting each of the pallet's elements. The recipe is transmitted to the automated repair station.

Abstract: An automatic pallet inspection cell (10) comprises one or two multi axis robot arms (14, 15) which terminate in either internal or exterior pallet grippers. The robots are used to transport a gripped pallet (12) through an automated inspection station (16) which compiles a three dimensional data map of a pallet surface. A processor interprets the map and producing a recipe for the robot or robots. One or more stations (17, 18, 19) conduct pallet repair operations that are specified by the recipe. A method for levelling a pallet prior to board removal by a band saw (17) is also disclosed, characterised by rolling the pallet relative to a blade of the band saw to a first and a second roll angle, and positioning the pallet at a position which is an average of the first and second roll angles.