Patents by Inventor Steven A. Buhler

Steven A. Buhler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8579414
    Abstract: A fabricated structure for use with an associated marking device is provided. In one form, the fabricated structure includes a self-lifting spring finger having a nib for marking.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: November 12, 2013
    Assignee: Xerox Corporation
    Inventors: David K. Biegelsen, Steven A. Buhler, Scott A. Elrod, John S. Fitch, David K. Fork, Babur B. Hadimioglu, Richard Stearns
  • Patent number: 8359748
    Abstract: A method of forming a fluid ejector includes forming a recess well into a silicon wafer on a first side of the silicon wafer, and filling the recess well with a sacrificial material. A thin layer structure is deposited onto the first side of a silicon wafer covering the filled recess well. Then a thin film piezoelectric is bonded or deposited to the thin layer structure, and a hole is formed in the thin layer structure exposing at least a portion of the sacrificial material. The sacrificial material is removed from the recess well, wherein the hole in the thin layer in the recess well with the sacrificial material removed, form a fluid inlet. An opening area in the silicon wafer is formed on a second side of the silicon wafer. Then a nozzle plate is formed having a recess portion and an aperture within the recess portion. The nozzle plate is attached to the second side of the silicon wafer, with the recess portion positioned within the open area.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: January 29, 2013
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Steven A. Buhler, Stephen D. White, Scott Jong Ho Limb
  • Patent number: 8210661
    Abstract: A side-firing printhead comprises a stack that includes a plurality of slices, wherein each slice includes a PCB trigger layer and a diaphragm layer, the PCB trigger layer controls the flow of ink from the diaphragm layer, a first side of the diaphragm layer includes at least one cavity that delivers ink via one or more aperture braces. An aperture plate is coupled to one side of the stack to interface to the diaphragm layers contained therein, wherein the aperture plate contains a plurality of apertures that are located at each aperture brace. A first bracket is disposed on the top of the stack and a second bracket is disposed on the bottom of the stack, wherein at least one fastener couples the second bracket to the first bracket such that a predetermined amount of pressure is applied to the stack.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: July 3, 2012
    Assignee: Palo Alto Research Center, Incorporated
    Inventors: Patrick C. P. Cheung, Karl A. Littau, Michael Y. Young, Steven A. Buhler
  • Patent number: 8001666
    Abstract: A method is provided that includes providing a mold on a temporary substrate, e.g., a sapphire substrate. Next, a material such as PZT paste is deposited into the mold. Then, the mold is removed to obtain elements formed by the mold. The formed elements will then be sintered. After sintering, electrode deposition is optionally performed. The sintered elements are then bonded to a final target substrate and released from the temporary substrate through laser liftoff. Further, electrodes may also be optionally deposited at this point.
    Type: Grant
    Filed: June 16, 2008
    Date of Patent: August 23, 2011
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Stephen D. White, Steven A. Buhler
  • Publication number: 20110149006
    Abstract: A fabricated structure for use with an associated marking device is provided. In one form, the fabricated structure includes a self-lifting spring finger having a nib for marking.
    Type: Application
    Filed: December 23, 2009
    Publication date: June 23, 2011
    Applicant: Xerox Corporation
    Inventors: David K. Biegelsen, Steven A. Buhler, Scott A. Elrod, John S. Fitch, David K. Fork, Babur B. Hadimioglu, Richard Stearns
  • Publication number: 20110141206
    Abstract: A side-firing printhead comprises a stack that includes a plurality of slices, wherein each slice includes a PCB trigger layer and a diaphragm layer, the PCB trigger layer controls the flow of ink from the diaphragm layer, a first side of the diaphragm layer includes at least one cavity that delivers ink via one or more aperture braces. An aperture plate is coupled to one side of the stack to interface to the diaphragm layers contained therein, wherein the aperture plate contains a plurality of apertures that are located at each aperture brace. A first bracket is disposed on the top of the stack and a second bracket is disposed on the bottom of the stack, wherein at least one fastener couples the second bracket to the first bracket such that a predetermined amount of pressure is applied to the stack.
    Type: Application
    Filed: December 16, 2009
    Publication date: June 16, 2011
    Applicant: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: Patrick C. P. Cheung, Karl A. Littau, Michael Y. Young, Steven A. Buhler
  • Patent number: 7905580
    Abstract: A fluid ejector including a silicon wafer having a first side and a second side. A multi-layer monolithic structure is formed on the first side of the silicon wafer. The multi-layer monolithic structure includes a first structure layer formed on the first side of the silicon wafer, and the first structure layer has an aperture. A second structure layer has a horizontal portion and closed, filled trenches or vertical sidewalls. The first structure layer, horizontal portion and the closed, filled trenches or vertical sidewalls of the second structure layer define a fluid cavity. An actuator is associated with the horizontal portion of the second structure layer, and an etched portion of the silicon wafer defines an open area which exposes the aperture in the first structure layer.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: March 15, 2011
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Steven A. Buhler, Stephen D. White, Scott Jong Ho Limb
  • Patent number: 7574787
    Abstract: A method of producing at least one piezoelectric element includes depositing a piezoelectric ceramic material onto a surface of a first substrate to form at least one piezoelectric element structure. Then an electrode is deposited on a surface of the at least one piezoelectric element structure. Next, the at least one piezoelectric element structure is bonded to a second substrate, the second substrate being conductive or having a conductive layer. The first substrate is then removed from the at least one piezoelectric element structure and a second side electrode is deposited on a second surface of the at least one piezoelectric element structure. A poling operation is performed to provide the at least one piezoelectric element structure with piezoelectric characteristics.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: August 18, 2009
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Steven A. Buhler, Michael C. Welsberg, William S. Wong, Scott E. Solberg, Karl A. Littau, John S. Fitch, Scott A. Elrod
  • Publication number: 20090113685
    Abstract: A method of producing at least one piezoelectric element includes depositing a piezoelectric ceramic material onto a surface of a first substrate to form at least one piezoelectric element structure. Then an electrode is deposited on a surface of the at least one piezoelectric element structure. Next, the at least one piezoelectric element structure is bonded to a second substrate, the second substrate being conductive or having a conductive layer. The first substrate is then removed from the at least one piezoelectric element structure and a second side electrode is deposited on a second surface of the at least one piezoelectric element structure. A poling operation is performed to provide the at least one piezoelectric element structure with piezoelectric characteristics. In another embodiment, a material for a thick film element is deposited onto a surface of a first substrate to form a thick film element structure having a thickness of between greater than 10 ?m to 100 ?m.
    Type: Application
    Filed: February 28, 2006
    Publication date: May 7, 2009
    Inventors: Baomin Xu, Steven A. Buhler, Michael C. Welsberg, William S. Wong, Scott E. Solberg, Karl A. Littau, John S. Fitch, Scott A. Elrod
  • Patent number: 7517043
    Abstract: Various fluidic techniques can employ ducting structures, such as microstructures, that extend between other components, such as plate-like structures. A ducting structure can, for example, include an inlet opening toward or near one plate-like structure, an outlet opening toward or near another plate-like structure, and a duct in which fluid flows after being received through the inlet opening and before being provided through the outlet opening. In some implementations, a ducting structure is photo-defined, such as by exposing a photoimageable structure and then removing either exposed or unexposed regions. In some implementations, a ducting structure is a freestanding polymer microstructure. In some implementations, ducting structures are microstructures that extend approximately the same length between first and second plate-like structures, and have a ratio of length to maximum cavity diameter of approximately two or more.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: April 14, 2009
    Assignee: Xerox Corporation
    Inventors: John S. Fitch, Scott Elrod, Jurgen Daniel, James W. Stasiak, Steven A. Buhler, Babur B. Hadimioglu, Joy Roy, Michael C. Weisberg, James C. Zesch
  • Publication number: 20090073242
    Abstract: A fluid ejector including a silicon wafer having a first side and a second side. A multi-layer monolithic structure is formed on the first side of the silicon wafer. The multi-layer monolithic structure includes a first structure layer formed on the first side of the silicon wafer, and the first structure layer has an aperture. A second structure layer has a horizontal portion and closed, filled trenches or vertical sidewalls. The first structure layer, horizontal portion and the closed, filled trenches or vertical sidewalls of the second structure layer define a fluid cavity. An actuator is associated with the horizontal portion of the second structure layer, and an etched portion of the silicon wafer defines an open area which exposes the aperture in the first structure layer.
    Type: Application
    Filed: November 19, 2008
    Publication date: March 19, 2009
    Applicant: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: Baomin Xu, Steven A. Buhler, Stephen D. White, Scott Jong Ho Limb
  • Publication number: 20090070975
    Abstract: A method of forming a fluid ejector includes forming a recess well into a silicon wafer on a first side of the silicon wafer, and filling the recess well with a sacrificial material. A thin layer structure is deposited onto the first side of a silicon wafer covering the filled recess well. Then a thin film piezoelectric is bonded or deposited to the thin layer structure, and a hole is formed in the thin layer structure exposing at least a portion of the sacrificial material. The sacrificial material is removed from the recess well, wherein the hole in the thin layer in the recess well with the sacrificial material removed, form a fluid inlet. An opening area in the silicon wafer is formed on a second side of the silicon wafer. Then a nozzle plate is formed having a recess portion and an aperture within the recess portion. The nozzle plate is attached to the second side of the silicon wafer, with the recess portion positioned within the open area.
    Type: Application
    Filed: November 19, 2008
    Publication date: March 19, 2009
    Applicant: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: Baomin Xu, Steven A. Buhler, Stephen D. White, Scott Jong Ho Limb
  • Patent number: 7467857
    Abstract: A micromachined fluid ejector includes an ejector body having a fluid cavity for holding fluid to be ejected and a piezoelectric actuator for ejecting the fluid. A nozzle plate is placed in operable association with the ejector body. The configuration of the nozzle plate is selected to adjust a volume of the fluid cavity to obtain a desired mechanical impedance matching between the fluid and the actuator.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: December 23, 2008
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Steven A. Buhler, Stephen D. White, Scott Jong Ho Limb
  • Patent number: 7445315
    Abstract: A liquid drop ejector comprising a jet stack, thin film or thick film heaters formed on the surface of the jet stack, and at least one thin film or thick film temperature sensor operative to provide feedback temperature control for the thin film or thick film heater elements is provided. In one form, the liquid drop ejector also has the thin film or thick film heater elements grouped in segments that are operative to be individually controlled. In addition, in another form, the signal lines provided to the liquid drop ejector are patterned to allow for more uniform resistance over the span of the liquid drop ejector.
    Type: Grant
    Filed: November 15, 2004
    Date of Patent: November 4, 2008
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Michael Yu Tak Young, Steven A. Buhler, Scott Jong Ho Limb, Karl A. Littau, Beverly J. Russo, Scott E. Solberg, Michael C. Weisberg, Cathie J. Burke, Richard Schmachtenberg, Peter J. Nystrom, Sharon Berger, Timothy Trang, Thomas Long
  • Publication number: 20080244884
    Abstract: A method is provided that includes providing a mold on a temporary substrate, e.g., a sapphire substrate. Next, a material such as PZT paste is deposited into the mold. Then, the mold is removed to obtain elements formed by the mold. The formed elements will then be sintered. After sintering, electrode deposition is optionally performed. The sintered elements are then bonded to a final target substrate and released from the temporary substrate through laser liftoff. Further, electrodes may also be optionally deposited at this point.
    Type: Application
    Filed: June 16, 2008
    Publication date: October 9, 2008
    Applicant: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Stephen D. White, Steven A. Buhler
  • Patent number: 7401403
    Abstract: A method is provided that includes providing a mold on a temporary substrate, e.g., a sapphire substrate. Next, a material such as PZT paste is deposited into the mold. Then, the mold is removed to obtain elements formed by the mold. The formed elements will then be sintered. After sintering, electrode deposition is optionally performed. The sintered elements are then bonded to a final target substrate and released from the temporary substrate through laser liftoff. Further, electrodes may also be optionally deposited at this point.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: July 22, 2008
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Stephen D. White, Steven A. Buhler
  • Patent number: 7293411
    Abstract: A selectively configurable beam and systems utilizing such are disclosed. The distribution of mass of the beam can be selectively adjusted or altered by adjusting one or more characteristics of the beam. Specific strategies utilizing continuous electro-wetting, and selective formation or movement of gases in liquid are disclosed. The selectively configurable beams are used in systems for harvesting vibrational energy from vibrating bodies.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: November 13, 2007
    Assignee: Palo Alto Research Center Incorporated
    Inventors: John S. Fitch, Steven A. Buhler, Eric Shrader
  • Patent number: 7290336
    Abstract: A circuit provides energy to a plurality of piezoelectric diaphragm structures formed in a two-dimensional array. Each piezoelectric diaphragm structure includes a piezoelectric element in operational contact with at least a first side electrode and a second side electrode. A switching system includes a first connection for a first power source, for application of power to the first side electrode and a second connection for a second power source, for application of power to the second side electrode. In a first state, power appropriate for performing a poling operation of the piezoelectric material is available for application to the first electrode, and the second electrode, and in a second state, power appropriate to activate the piezoelectric material to cause operational movement of the poled piezoelectric diaphragm structure is available for application to the first electrode and the second electrode.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: November 6, 2007
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Steven A. Buhler, John S. Fitch, Meng H. Lean, Karl A. Littau
  • Patent number: 7234214
    Abstract: A method of producing at least one thick film element, including depositing a material on a surface of at least one first substrate to form at least one thick film element structure having a thickness of approximately greater than 10 ?m to 100 ?m. Then, then the at least one thick film element structure is bonded to a second substrate, and the at least one first substrate is removed from the at least one thick film element structure using a lift-off process employing radiation energy. The lift-off process including emitting, from a radiation source, a radiation beam through the first substrate to an attachment interface formed between the first substrate and the at least one thick film element structure at the first surface of the first substrate. The first substrate being substantially transparent at the wavelength of the radiation beam, permitting the radiation beam to generate sufficient energy at the interface to break the attachment.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: June 26, 2007
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Baomin Xu, Steven A. Buhler, Michael C. Weisberg, William S. Wong, Scott E. Solberg, Karl A. Littau, John S. Fitch, Scott A. Elrod
  • Publication number: 20070139481
    Abstract: A micromachined fluid ejector includes an ejector body having a fluid cavity for holding fluid to be ejected and a piezoelectric actuator for ejecting the fluid. A nozzle plate is placed in operable association with the ejector body. The configuration of the nozzle plate is selected to adjust a volume of the fluid cavity to obtain a desired mechanical impedance matching between the fluid and the actuator.
    Type: Application
    Filed: December 20, 2005
    Publication date: June 21, 2007
    Inventors: Baomin Xu, Steven Buhler, Stephen White, Scott Limb