Patents by Inventor Steven A. Dorris

Steven A. Dorris has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240326472
    Abstract: A computing system includes an input sensor, a processor, and a memory storing executable instructions that, in response to execution by the processor, cause the processor to collect input data related to at least a portion of an object from the input sensor, generate a UV coordinate map based on the input data, use a predetermined process ink density lookup table to produce an ink density bitmap corresponding to the UV coordinate map, the ink density bitmap including process ink densities for each bit in the ink density bitmap, produce and output a dithering of bits of the ink density bitmap to thereby generate dithered image pixel data, and compile and output a control plan, based on the dithered image pixel data, to control a printing array to print an image on a contoured surface of the object.
    Type: Application
    Filed: March 29, 2023
    Publication date: October 3, 2024
    Inventors: Luke Charles Ingram, Anthony Wayne Baker, Steven A. Dorris
  • Patent number: 12042939
    Abstract: One embodiment comprises a method of operating a robotic system. The method comprises defining a Tool Center Point (TCP) for an end effector of the robotic system, providing a primary control plan that defines a tool path for the end effector, where the tool path has a plurality of pre-defined TCP positions. The method further comprises providing a secondary control plan that defines operation of the end effector at the plurality of pre-defined TCP positions, and determining a deviation between a pre-defined TCP position of the end effector and an actual TCP position of the end effector during implementation of the primary control plan by the robotic system. The method further comprises modifying the secondary control plan for the end effector based on the deviation during the implementation of the primary control plan by the robotic system.
    Type: Grant
    Filed: October 20, 2021
    Date of Patent: July 23, 2024
    Assignee: The Boeing Company
    Inventors: Luke C Ingram, Anthony W Baker, Steven A Dorris
  • Publication number: 20240208255
    Abstract: An end effector for printing ink on a surface is disclosed. The end effector comprises a primary block comprises a primary-block body. A plurality of primary-printing modules are coupled to the primary-block body and translationally moveable, via a corresponding first actuator. Each one of the primary-printing modules includes at least one printhead which is adjustable, relative to the primary-block body. The printhead may be adjusted by at least one of a second actuator, configured to rotate the printhead about a first axis, or a third actuator, configured to rotate the printhead about a second axis. In some examples, a fourth actuator is configured to rotate at least one printhead, relative to at least one other printhead, about a third axis. Additionally, at least one trailing block can be coupled to the primary block so that the at least one trailing block is movable relative to the primary block.
    Type: Application
    Filed: December 22, 2022
    Publication date: June 27, 2024
    Inventors: Shane E. Arthur, John E. Miller, Matthew Mellin, Kjersta Larson-Smith, Anthony Baker, Luke Ingram, Steven Dorris, Jonathan Schwedhelm, Mark Bunker, Ryan Petz, Travis King, Matt Christner, Josiah Brubaker, Ryan Siok, Wendy Zaballos, Jesse Castleberry
  • Publication number: 20240198703
    Abstract: An end effector and associated systems and methods for printing ink on a surface is disclosed. The end effector comprises a main block including a back plate. The end effector also includes a plurality of slice assemblies slidably coupled to the back plate. Each one of the plurality of slice assemblies includes a printhead and a y-actuator. The y-actuator is selectively operable to extend and retract the printhead, parallel to a y-axis in first directions, and relative to the back plate. The end effector further includes a plurality of z-actuators coupled to the back plate. Each one of the plurality of z-actuators is selectively operable to extend and retract a corresponding one of the plurality of slice assemblies, parallel to a z-axis in second directions, which is perpendicular to the y-axis and relative to the back plate.
    Type: Application
    Filed: December 15, 2022
    Publication date: June 20, 2024
    Inventors: Shane E. Arthur, John E. Miller, Matthew Mellin, Kjersta Larson-Smith, Anthony Baker, Luke Ingram, Steven Dorris, Jonathan Schwedhelm, Mark Bunker, Ryan Petz, Travis King, Jesse Castleberry, Matt Christner
  • Publication number: 20240034084
    Abstract: Disclosed herein is a livery printing system and a method of generating a control path. The system includes a training system having a processor and a memory with code configured to cause the processor to receive a 3D digital model associated with an object; generate simulated control paths, based on the 3D digital model, for actuators of a printing device with printheads, determine a reward value for each one of the simulated control paths based on a simulated physical value, a simulated surface coverage value, or a simulated printing speed value. A value of one simulated control path variable of any of the simulated control paths is different than the value of the simulated control path variable of another simulated control path. One of the simulated control paths is selected based on a comparison between the reward values determined for the simulated control paths.
    Type: Application
    Filed: August 1, 2022
    Publication date: February 1, 2024
    Inventors: Luke C. Ingram, Anthony W. Baker, Steven A. Dorris
  • Publication number: 20220193903
    Abstract: One embodiment comprises a method of operating a robotic system. The method comprises defining a Tool Center Point (TCP) for an end effector of the robotic system, providing a primary control plan that defines a tool path for the end effector, where the tool path has a plurality of pre-defined TCP positions. The method further comprises providing a secondary control plan that defines operation of the end effector at the plurality of pre-defined TCP positions, and determining a deviation between a pre-defined TCP position of the end effector and an actual TCP position of the end effector during implementation of the primary control plan by the robotic system. The method further comprises modifying the secondary control plan for the end effector based on the deviation during the implementation of the primary control plan by the robotic system.
    Type: Application
    Filed: October 20, 2021
    Publication date: June 23, 2022
    Inventors: Luke C Ingram, Anthony W Baker, Steven A Dorris
  • Patent number: 10377092
    Abstract: Systems and methods are provided for verifying the placement of tows by a robot. One embodiment includes a robot that includes an end effector that lays up tows, actuators that reposition the end effector, a memory storing a Numerical Control (NC) program, and a robot controller that directs the actuators to reposition the end effector based on the NC program, and instructs the end effector to lay up tows based on the NC program. The system also includes a sensor system comprising an imaging device that acquires images of the tows as the tows are laid-up, a measuring device that generates input as tows are laid-up by the end effector, and a sensor controller that receives images from the imaging device and the input from the measuring device, and updates stored data to correlate the images with instructions in the NC program, based on the input.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: August 13, 2019
    Assignee: The Boeing Company
    Inventors: Anthony W Baker, Steven A Dorris, Christopher P Bellavia, Hugh L Taylor, Luke C Ingram, Kenny P Bowers
  • Publication number: 20190070799
    Abstract: Systems and methods are provided for verifying the placement of tows by a robot. One embodiment includes a robot that includes an end effector that lays up tows, actuators that reposition the end effector, a memory storing a Numerical Control (NC) program, and a robot controller that directs the actuators to reposition the end effector based on the NC program, and instructs the end effector to lay up tows based on the NC program. The system also includes a sensor system comprising an imaging device that acquires images of the tows as the tows are laid-up, a measuring device that generates input as tows are laid-up by the end effector, and a sensor controller that receives images from the imaging device and the input from the measuring device, and updates stored data to correlate the images with instructions in the NC program, based on the input.
    Type: Application
    Filed: November 8, 2018
    Publication date: March 7, 2019
    Inventors: Anthony W. Baker, Steven A. Dorris, Christopher P. Bellavia, Hugh L. Taylor, Luke C. Ingram, Kenny P. Bowers
  • Patent number: 10144183
    Abstract: Systems and methods are provided for verifying the placement of tows by a robot. One embodiment includes a robot that includes an end effector that lays up tows, actuators that reposition the end effector, a memory storing a Numerical Control (NC) program, and a robot controller that directs the actuators to reposition the end effector based on the NC program, and instructs the end effector to lay up tows based on the NC program. The system also includes a sensor system comprising an imaging device that acquires images of the tows as the tows are laid-up, a measuring device that generates input as tows are laid-up by the end effector, and a sensor controller that receives images from the imaging device and the input from the measuring device, and updates stored data to correlate the images with instructions in the NC program, based on the input.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: December 4, 2018
    Assignee: The Boeing Company
    Inventors: Anthony W Baker, Steven A Dorris, Christopher P Bellavia, Hugh L Taylor, Luke C Ingram, Kenny P Bowers
  • Patent number: 10018570
    Abstract: Provided are methods and systems for inspecting surfaces of various components, such as evaluating height deviations on these surfaces. A method involves aggregating inspection data from multiple line scanners into a combined data set. This combined data set represents a portion of the surface that is larger than the field of measurement any one of the scanners. Furthermore, each pair of adjacent scanners operate at different periods of time to avoid interference. Because operating periods are offset, surface portions scanned by the pair of adjacent scanners can overlap without interference. This overlap of the scanned portions ensures that the entire surface is analyzed. The position of scanners relative to the inspection surface may be changed in between the scans and, in some embodiments, even during the scan. This approach allows precise scanning of large surfaces.
    Type: Grant
    Filed: November 9, 2016
    Date of Patent: July 10, 2018
    Assignee: The Boeing Company
    Inventors: Luke C. Ingram, Anthony W. Baker, Steven A. Dorris, Christopher P. Bellavia
  • Publication number: 20180128751
    Abstract: Provided are methods and systems for inspecting surfaces of various components, such as evaluating height deviations on these surfaces. A method involves aggregating inspection data from multiple line scanners into a combined data set. This combined data set represents a portion of the surface that is larger than the field of measurement any one of the scanners. Furthermore, each pair of adjacent scanners operate at different periods of time to avoid interference. Because operating periods are offset, surface portions scanned by the pair of adjacent scanners can overlap without interference. This overlap of the scanned portions ensures that the entire surface is analyzed. The position of scanners relative to the inspection surface may be changed in between the scans and, in some embodiments, even during the scan. This approach allows precise scanning of large surfaces.
    Type: Application
    Filed: November 9, 2016
    Publication date: May 10, 2018
    Applicant: The Boeing Company
    Inventors: Luke C. Ingram, Anthony W. Baker, Steven A. Dorris, Christopher P. Bellavia
  • Publication number: 20170341314
    Abstract: Systems and methods are provided for verifying the placement of tows by a robot. One embodiment includes a robot that includes an end effector that lays up tows, actuators that reposition the end effector, a memory storing a Numerical Control (NC) program, and a robot controller that directs the actuators to reposition the end effector based on the NC program, and instructs the end effector to lay up tows based on the NC program. The system also includes a sensor system comprising an imaging device that acquires images of the tows as the tows are laid-up, a measuring device that generates input as tows are laid-up by the end effector, and a sensor controller that receives images from the imaging device and the input from the measuring device, and updates stored data to correlate the images with instructions in the NC program, based on the input.
    Type: Application
    Filed: May 27, 2016
    Publication date: November 30, 2017
    Inventors: Anthony W Baker, Steven A Dorris, Christopher P Bellavia, Hugh L Taylor, Luke C Ingram, Kenny P Bowers
  • Patent number: 9644379
    Abstract: An elevated platform system comprises a platform, a vision system configured to detect a number of people on the platform, and a plurality of restraining systems onboard the platform. Each restraining system includes a passive RFID tag secured to the platform and a reader configured to perform near field detection of the tag.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: May 9, 2017
    Assignee: The Boeing Company
    Inventors: Jonathan B. Vance, Steven A. Dorris, Al Salour, Douglas D. Trimble
  • Patent number: 9609004
    Abstract: Artificial Immune Systems (AIS) including the Dendritic Cell Algorithm (DCA) are an emerging method to detect malware in computer systems. An implementation of the DCA may detect anomalous behavior in various processes of a device or devices. Unlike previous approaches, the DCA implementation may use an inflammation signal to communicate information among the processes of device or a network, where the inflammatory signal indicates a likelihood that a process has been attacked by malicious software.
    Type: Grant
    Filed: July 17, 2014
    Date of Patent: March 28, 2017
    Assignee: THE BOEING COMPANY
    Inventors: Mark Jonathan Handel, Douglas Alan Stuart, Hugh L Taylor, Steven A. Dorris
  • Patent number: 9595096
    Abstract: Provided are methods, systems, and computer program products for inspecting composite items. Specifically, a method involves analyzing an image of or, more generally, data characterizing condition of a top layer, which is disposed over a bottom layer. The method also involves performing a structural integrity check based on any anomalies detected in the top layer during this analysis as well as based on any anomalies previously detected in the bottom layer. As such, this structural integrity check accounts for characteristics of multiple layers, in some embodiments, all layers applied up to point of this inspection. In addition to the detected anomalies, the structural integrity check may account for previously performed repairs. The structural integrity check may be performed on individual portions of a composite item while, for example, other portions continue receiving a new composite layer, which may be referred to as an inline inspection.
    Type: Grant
    Filed: March 10, 2014
    Date of Patent: March 14, 2017
    Assignee: The Boeing Company
    Inventors: Steven A. Dorris, Arun Ayyagari, Jonathan Blake Vance, David E. Corman, James W. Fonda, Roger W. Engelbart, Philip L. Freeman
  • Patent number: 9473525
    Abstract: Artificial Immune Systems (AIS) including the Dendritic Cell Algorithm (DCA) are an emerging method to detect malware in computer systems. The DCA implementation may use an inflammation signal to communicate information among the processes of device or a network or among nodes of a network, where the inflammatory signal indicates a likelihood that a process or a node has been attacked by malicious software. The DCA implementation may dynamically change the malware sensitivity and responsiveness based on the inflammation signals without requiring user intervention. The inflammatory signal includes one or more inflammatory tuples, which may include multiple components such as a strength, a PrimeIndicator, and an optional third element, p. The strength component may be an indication of the magnitude of an attack and provide a degree of certainty of the attack. The PrimeIndicator may be an identifier of the indicator type that is the source of the inflammation tuple.
    Type: Grant
    Filed: September 30, 2014
    Date of Patent: October 18, 2016
    Assignee: The Boeing Company
    Inventors: Mark Jonathan Handel, Douglas Alan Stuart, Hugh L Taylor, Steven A. Dorris, Brett Michael Wilson
  • Publication number: 20160127387
    Abstract: Artificial Immune Systems (AIS) including the Dendritic Cell Algorithm (DCA) are an emerging method to detect malware in computer systems. A DCA module may receive an output or signal from multiple indicators concerning the state of at least a portion of the system. The DCA module is configured to combine the plurality of signals into a single signal vector. The DCA module may be configured to sort the received signals based on signal type and magnitude of each signal. The DCA module may then use a decay factor to weight the received signals so that a large number of “nominal” signals do not drown out a small number of “strong” signals indicating a malware attack. The decay factor may be exponentially increased each time it is applied so that all received signals are considered by the DCA module, but so that the “nominal” signals may have a minimal effect.
    Type: Application
    Filed: November 5, 2014
    Publication date: May 5, 2016
    Inventors: Mark Jonathan Handel, Douglas Alan Stuart, Hugh L. Taylor, Steven A. Dorris, Brett Michael Wilson
  • Publication number: 20160094580
    Abstract: Artificial Immune Systems (AIS) including the Dendritic Cell Algorithm (DCA) are an emerging method to detect malware in computer systems. The DCA implementation may use an inflammation signal to communicate information among the processes of device or a network or among nodes of a network, where the inflammatory signal indicates a likelihood that a process or a node has been attacked by malicious software. The DCA implementation may dynamically change the malware sensitivity and responsiveness based on the inflammation signals without requiring user intervention. The inflammatory signal includes one or more inflammatory tuples, which may include multiple components such as a strength, a PrimeIndicator, and an optional third element, p. The strength component may be an indication of the magnitude of an attack and provide a degree of certainty of the attack. The PrimeIndicator may be an identifier of the indicator type that is the source of the inflammation tuple.
    Type: Application
    Filed: September 30, 2014
    Publication date: March 31, 2016
    Inventors: Mark Jonathan Handel, Douglas Alan Stuart, Hugh L. Taylor, Steven A. Dorris, Brett Michael Wilson
  • Publication number: 20160021125
    Abstract: Artificial Immune Systems (AIS) including the Dendritic Cell Algorithm (DCA) are an emerging method to detect malware in computer systems. An implementation of the DCA may detect anomalous behavior in various processes of a device or devices. Unlike previous approaches, the DCA implementation may use an inflammation signal to communicate information among the processes of device or a network, where the inflammatory signal indicates a likelihood that a process has been attacked by malicious software.
    Type: Application
    Filed: July 17, 2014
    Publication date: January 21, 2016
    Inventors: Mark Jonathan Handel, Douglas Alan Stuart, Hugh L. Taylor, Steven A. Dorris
  • Publication number: 20150254835
    Abstract: Provided are methods, systems, and computer program products for inspecting composite items. Specifically, a method involves analyzing an image of or, more generally, data characterizing condition of a top layer, which is disposed over a bottom layer. The method also involves performing a structural integrity check based on any anomalies detected in the top layer during this analysis as well as based on any anomalies previously detected in the bottom layer. As such, this structural integrity check accounts for characteristics of multiple layers, in some embodiments, all layers applied up to point of this inspection. In addition to the detected anomalies, the structural integrity check may account for previously performed repairs. The structural integrity check may be performed on individual portions of a composite item while, for example, other portions continue receiving a new composite layer, which may be referred to as an inline inspection.
    Type: Application
    Filed: March 10, 2014
    Publication date: September 10, 2015
    Applicant: The Boeing Company
    Inventors: Steven A. Dorris, Arun Ayyagari, Jonathan Blake Vance, David E. Corman, James W. Fonda, Roger W. Engelbart, Philip L. Freeman