Abstract: A tool has a first gripping portion or arm and a second gripping portion or arm hingedly connected to the first gripping portion. The first and second gripping portions define a cable space therebetween sized to receive a cable. A first lever arm and a second lever arm extend from the first gripping portion and the second gripping portion, respectively. A flexure is arranged between the first lever arm and the second lever arm and biases the first and second lever arms into a predetermined position.

Abstract: A system for mounting an electrical terminal applicator to a cassette containing a plurality of terminals is provided. The system includes a support plate for fixedly attaching to the applicator, and a yoke releasably attached to the support plate. The yoke and support plate define an attachment therebetween providing at least one degree of freedom of motion of the support plate relative to the yoke in an attached state. The yoke is further configured to be movably mounted to the cassette with at least one additional degree of freedom of motion.

Abstract: A system for removing a foil shield from a cable comprises an induction coil for inductively heating the foil shield of the cable, a cable feeding device for selectively passing the cable through the induction coil, a cutting blade for selectively removing at least a portion of the cable, and a sensor for detecting at least one characteristic of the cable.

Abstract: A system for mounting an electrical terminal applicator to a cassette containing a plurality of terminals is provided. The system includes a support plate for fixedly attaching to the applicator, and a yoke releasably attached to the support plate. The yoke and support plate define an attachment therebetween providing at least one degree of freedom of motion of the support plate relative to the yoke in an attached state. The yoke is further configured to be movably mounted to the cassette with at least one additional degree of freedom of motion.

Abstract: A method of removing a foil shield from a cable includes positioning the cable proximate a heating source, monitoring a characteristic of the cable or the heating source with at least one sensor, heating the foil shield in a designated area to weaken the foil shield, and removing an outer insulation of the cable and the foil shield.

Abstract: A system for mounting an electrical terminal applicator to a cassette containing a plurality of terminals is provided. The system includes a support plate for fixedly attaching to the applicator, and a yoke releasably attached to the support plate. The yoke and support plate define an attachment therebetween providing at least one degree of freedom of motion of the support plate relative to the yoke in an attached state. The yoke is further configured to be movably mounted to the cassette with at least one additional degree of freedom of motion.

Abstract: A cable preparation machine includes a frame forming a cable cutting zone, the frame having a cable opening along a cable axis at the cable cutting zone receiving an end of a cable. The cable preparation machine includes a pulley assembly rotatably coupled to the frame about the cable axis and a drive assembly operably coupled to the pulley assembly to rotate the pulley assembly about the cable axis. The cable preparation machine includes a blade assembly operably coupled to the pulley assembly and rotated with the pulley assembly about the cable axis. The blade assembly includes a blade having an arcuate cutting edge configured for cutting an insulator from the end of the cable.

Abstract: A method and apparatus to verify that proper tooling has been installed in a cable preparation apparatus and/or to calibrate the tooling prior to running the cable preparation apparatus with a cable inserted therein. The method includes: inserting a reference device between blades of the cable preparation device; moving the blades inward toward the reference device until the blades engage the reference device; collecting data to determine when the blades engage the reference device; and comparing the collected data of the blades to an expected range of data of the reference device, wherein if the collected data of the blades does not conform to the expected range of data of the reference device the tooling is not validated, and the apparatus alerts the user.

Abstract: A method of removing a foil shield from a cable includes positioning the cable proximate a heating source, monitoring a characteristic of the cable or the heating source with at least one sensor, heating the foil shield in a designated area to weaken the foil shield, and removing an outer insulation of the cable and the foil shield.

Abstract: A method of removing a foil shield from a cable. The method includes: positioning the cable proximate a heating source; heating the foil shield in a designated area to weaken the foil shield; and removing an outer insulation of the cable and the foil shield after the foil shield has been heated.

Abstract: A cable end sensing apparatus and a method of sensing a cable end of a cable in a cable preparation device. The cable end sensing apparatus includes cable clamps for clamping and moving the cable and a movable sensing device. The movable sensing device has a first position in which the movable sensing device is positioned in line with an axis of insertion of the cable to engage the end of the cable and to prevent the cable from moving beyond the movable sensing device. The movable sensing device has a second position in which the movable sensing device is moved away from the axis of insertion of the cable when the cable end is properly positioned to allow the cable to move beyond the sensing device.

Abstract: A cable preparation machine includes a frame forming a cable cutting zone, the frame having a cable opening along a cable axis at the cable cutting zone receiving an end of a cable. The cable preparation machine includes a pulley assembly rotatably coupled to the frame about the cable axis and a drive assembly operably coupled to the pulley assembly to rotate the pulley assembly about the cable axis. The cable preparation machine includes a blade assembly operably coupled to the pulley assembly and rotated with the pulley assembly about the cable axis. The blade assembly includes a blade having an arcuate cutting edge configured for cutting an insulator from the end of the cable.

Abstract: A cable preparation machine includes a frame forming a cable cutting zone and having a cable opening along a cable axis at the cable cutting zone receiving an end of a cable. The cable preparation machine includes a pulley assembly rotatably coupled to the frame about the cable axis, a drive assembly operably coupled to the pulley assembly to rotate the pulley assembly about the cable axis, and a blade assembly operably coupled to the pulley assembly and rotated with the pulley assembly about the cable axis. The blade assembly is configured for cutting an insulator from the end of the cable in a first cutting configuration when the cable is positioned in the cable opening and the blade assembly is configured for cutting a cable braid from the end of the cable in a second cutting configuration when the cable is positioned in the cable opening.

Abstract: A cable preparation machine includes a blade assembly having arms and braid blades mounted thereto and disposed about a cable opening receiving a cable end along a cable axis. The arms are movable between retracted positions and advanced positions to move the braid blades. The braid blades have edges configured to engage a cable braid of the cable to cut the cable braid. The cable preparation machine includes a mandrel coupled to the end of the cable between the cable braid and an inner insulator of the cable. The braid blades are rotated around the cable axis pressing the cable braid between the edges of the braid blades and the mandrel to cut the braid blade.

Abstract: A method and apparatus to verify that proper tooling has been installed in a cable preparation apparatus and/or to calibrate the tooling prior to running the cable preparation apparatus with a cable inserted therein. The method includes: inserting a reference device between blades of the cable preparation device; moving the blades inward toward the reference device until the blades engage the reference device; collecting data to determine when the blades engage the reference device; and comparing the collected data of the blades to an expected range of data of the reference device, wherein if the collected data of the blades does not conform to the expected range of data of the reference device the tooling is not validated, and the apparatus alerts the user.

Abstract: A cable end sensing apparatus and a method of sensing a cable end of a cable in a cable preparation device. The cable end sensing apparatus includes cable clamps for clamping and moving the cable and a movable sensing device. The movable sensing device has a first position in which the movable sensing device is positioned in line with an axis of insertion of the cable to engage the end of the cable and to prevent the cable from moving beyond the movable sensing device. The movable sensing device has a second position in which the movable sensing device is moved away from the axis of insertion of the cable when the cable end is properly positioned to allow the cable to move beyond the sensing device.

Abstract: A cable preparation machine includes a blade assembly having a plurality of arms and braid blades mounted to the corresponding arms. The arms and the braid blades are disposed about a cable opening configured to receive an end of a cable therein along a cable axis. The arms are movable relative to each other between retracted positions and advanced positions. The arms move the braid blades closer to each other within the cable opening as the arms are moved from the retracted positions to the advanced positions. The braid blades have edges configured to engage a cable braid of the cable. The braid blades are driven inward by the arms moving to the advanced positions to pinch the cable braid inward against an inner insulator of the cable and flare outward an end of the cable braid forward of the braid blades.

Abstract: A cable preparation machine includes a frame forming a cable cutting zone, the frame having a cable opening along a cable axis at the cable cutting zone receiving an end of a cable. The cable preparation machine includes a pulley assembly rotatably coupled to the frame about the cable axis and a drive assembly operably coupled to the pulley assembly to rotate the pulley assembly about the cable axis. The cable preparation machine includes a blade assembly operably coupled to the pulley assembly and rotated with the pulley assembly about the cable axis.

Abstract: A method of removing a foil shield from a cable. The method includes: positioning the cable proximate a heating source; heating the foil shield in a designated area to weaken the foil shield; and removing an outer insulation of the cable and the foil shield after the foil shield has been heated.

Abstract: A cable preparation machine includes a blade assembly having arms and braid blades mounted thereto and disposed about a cable opening receiving a cable end along a cable axis. The arms are movable between retracted positions and advanced positions to move the braid blades. The braid blades have edges configured to engage a cable braid of the cable to cut the cable braid. The cable preparation machine includes a mandrel coupled to the end of the cable between the cable braid and an inner insulator of the cable.