Abstract: An apparatus for depositing a radius filler, made of a homogeneous material, into a groove, formed in a workpiece comprises a chassis, first means for extruding the radius filler along an extrusion axis, second means for providing the homogeneous material to the first means, and third means for compacting the radius filler in the groove. The apparatus also comprises a first sensor configured to provide first-sensor output. The apparatus further comprises a controller, operatively coupled to the first means, the second means, and the first sensor. Based on the first-sensor output, the controller is configured to determine the first geometric characteristics of the groove. In addition, based on the first geometric characteristics, the controller is configured to control second geometric characteristics of the radius filler, extruded by the first means, as the tool center point is moved relative to the groove.

Abstract: An apparatus (100) for depositing a radius filler (102), made of a homogeneous material, into a groove (104), formed in a workpiece (106) comprises a chassis (110), first means (120) for extruding the radius filler (102) along an extrusion axis (112), second means (130) for providing the homogeneous material to the first means (120), and third means (140) for compacting the radius filler (102) in the groove (104). The apparatus (100) also comprises a first sensor (150) configured to provide first-sensor output. The apparatus (100) further comprises a controller (180), operatively coupled to the first means (120), the second means (130), and the first sensor (150). Based on the first-sensor output, the controller (180) is configured to determine the first geometric characteristics of the groove (104).

Abstract: An automated fastener insert installation system for composite panels is provided. A first module receives and secures a composite panel with respect to an origin of a first coordinate system, wherein the composite panel has opposed major surfaces and defines an insert-receiving orifice extending through one of the major surfaces, and is secured such that one of the major surfaces is externally accessible. A second module engages each of a plurality of fastener inserts with an installation aide. Third module determines a configuration of the orifice defined by the composite panel, selects a corresponding one of the fastener inserts engaged with the installation aide, inserts the selected fastener insert into the orifice, and dispenses an adhesive material through the installation aide and into the orifice about selected fastener insert such that the adhesive material secures the selected fastener insert within the orifice. Associated systems are also provided.