Abstract: Methods and apparatus for stacking paper tickets in a printer are provided, in which an alternate ticket exit is provided in the event of a blockage of the primary ticket exit. Printed tickets are fed from a stacking nip into a ticket bin via a first ticket exit. A second ticket exit is provided which leads away from the ticket bin. Tickets are diverted into the second ticket exit in the event the ticket bin has reached capacity or the first ticket exit is blocked. By diverting tickets out of the second exit when the ticket bin has reached capacity or when the first ticket exit is blocked, the tickets are allowed to exit the printer and paper jams are prevented.

Abstract: A dual-purpose printer for printing receipts and validating forms is provided. The printer comprises a receipt drive roller for driving paper through a receipt path, a dual-purpose roller capable of contacting the drive roller, and a validation idler roller adapted to be brought into and out of engagement with the dual-purpose roller. The receipt path is formed between the receipt drive roller and the dual-purpose roller. A validation path is formed between the validation idler roller and the dual-purpose roller. Rotation of the receipt drive roller in a first direction enables driving of paper through the receipt path. When the validation idler roller is in engagement with the dual-purpose roller, rotation of the dual-purpose roller in the first direction enables discharging of a form from the validation path.

Abstract: A dual-purpose printer for printing receipts and validating forms is provided. The printer comprises a receipt drive roller for driving paper through a receipt path, a dual-purpose roller capable of contacting the drive roller, and a validation idler roller adapted to be brought into and out of engagement with the dual-purpose roller. The receipt path is formed between the receipt drive roller and the dual-purpose roller. A validation path is formed between the validation idler roller and the dual-purpose roller. Rotation of the receipt drive roller in a first direction enables driving of paper through the receipt path. When the validation idler roller is in engagement with the dual-purpose roller, rotation of the dual-purpose roller in the first direction enables discharging of a form from the validation path.

Abstract: A system and method for accumulation of media invention includes a series of upper and lower transport belts for feeding media seriatim along a path of travel. An accumulator pocket is positioned between the upper and lower drive belts along the path of travel. An upper and a lower accumulator ramp is positioned adjacent the accumulator pocket are moveable between a first position and a second position. The first accumulator ramp position is such that the lower ramp is positioned to engage media moved seriatim along the path of travel to guide the media to form a forward accumulation of media in the accumulator pocket. The upper accumulator ramp second position is such that the upper accumulator ramp is positioned to engage media moved seriatim along the path of travel to guide the media to form a reverse accumulation of media in the accumulator pocket.

Abstract: A system and method for accumulation of media invention includes a series of upper and lower transport belts for feeding media seriatim along a path of travel. An accumulator pocket is positioned between the upper and lower drive belts along the path of travel. An upper and a lower accumulator ramp is positioned adjacent the accumulator pocket are moveable between a first position and a second position. The first accumulator ramp position is such that the lower ramp is positioned to engage media moved seriatim along the path of travel to guide the media to form a forward accumulation of media in the accumulator pocket. The upper accumulator ramp second position is such that the upper accumulator ramp is positioned to engage media moved seriatim along the path of travel to guide the media to form a reverse accumulation of media in the accumulator pocket.

Abstract: An envelope stripping apparatus is disclosed for opening and holding open the flaps of envelopes or mail processed in a mailing machine or other envelope-processing machine. The flaps of the envelopes are held down against a vacuum plenum during transport of the envelope. The envelopes are fed along the feeding path towards a moistening device while the flap is stripped and held by the vacuum plenum. An arrangement of the plenum apertures is such that stiffer portions of the flaps have more vacuum applied than those that are of lesser area, or at the extreme end of the flap. A second arrangement of the envelope flaps will cause additional holding of the end of the flap if it is a larger envelope with a greater area at the end such as a square flap.

Abstract: Methods and apparatus are provided for mating a first gear and a second gear, such as those utilized in drive mechanisms of mailing machine modules. A gear frame can mount a first gear on a first annular gear mount. A first end of a link can be pivotally mounted on a fulcrum and a second end can have a second gear mounted on a second annular gear mount. A normal force can be provided on the link in a direction opposing pivotal movement of the link. When the first gear and the second gear are brought together for mating, the link can pivot to allow the first gear and the second gear to mesh. The second annular gear mount can be guided into a channel in the gear frame to secure the second gear in a meshed position with the first gear.

Abstract: A system and method for managing overflow of moistening fluid in a mailing machine is provided. An overflow pipe is provided in the reservoir, positioned over a sump located beneath the reservoir. The top of the overflow pipe in the reservoir is located slightly above the moistening fluid normal operating level in the reservoir. In the event the level of the moistening fluid rises above the normal operating level to a point above the top of the overflow pipe, the moistening fluid will flow through the overflow pipe and into the sump. The sump contains an absorbent material to absorb any moistening fluid that flows into the sump, thereby preventing the moistening fluid from sloshing out of the sump if the mailing machine is moved. The moistening fluid absorbed by the absorbent material will eventually evaporate, thereby preventing any leakage of the moistening fluid from the mailing machine.

Abstract: A system and method for managing overflow of moistening fluid in a mailing machine is provided. An overflow pipe is provided in the reservoir, positioned over a sump located beneath the reservoir. The top of the overflow pipe in the reservoir is located slightly above the moistening fluid normal operating level in the reservoir. In the event the level of the moistening fluid rises above the normal operating level to a point above the top of the overflow pipe, the moistening fluid will flow through the overflow pipe and into the sump. The sump contains an absorbent material to absorb any moistening fluid that flows into the sump, thereby preventing the moistening fluid from sloshing out of the sump if the mailing machine is moved. The moistening fluid absorbed by the absorbent material will eventually evaporate, thereby preventing any leakage of the moistening fluid from the mailing machine.

Abstract: The present invention includes apparatus and methods for guiding a mail piece traversing a mailing machine. A multi-ski guide can include an inner ski with one or more contact bumps positioned to engage a mail piece prior to its edge encountering a stripper blade. The multi-ski guide can be attached to a take away idler shaft located just prior to the stripping blade. A spring can provide a normal force holding the multi-ski guide down onto the top of the stripping blade. The multi-ski guide can contact the stripping blade with a contact bump. In addition, one or more inner skis can include mail piece guiding contact bumps. Idler segments can be interspersed between the skis included in the multi-ski guide such that the idler segments can guide and straighten a mail piece approaching the stripper blade.

Abstract: The present invention includes apparatus and methods for guiding a mail piece traversing a mailing machine. A multi-ski guide can include an inner ski with one or more contact bumps positioned to engage a mail piece prior to its edge encountering a stripper blade. The multi-ski guide can be attached to a take away idler shaft located just prior to the stripping blade. A spring can provide a normal force holding the multi-ski guide down onto the top of the stripping blade. The multi-ski guide can contact the stripping blade with a contact bump. In addition, one or more inner skis can include mail piece guiding contact bumps. Idler segments can be interspersed between the skis included in the multi-ski guide such that the idler segments can guide and straighten a mail piece approaching the stripper blade.

Abstract: Methods and apparatus are provided for mating a first gear and a second gear, such as those utilized in drive mechanisms of mailing machine modules. A gear frame can mount a first gear on a first annular gear mount. A first end of a link can be pivotally mounted on a fulcrum and a second end can have a second gear mounted on a second annular gear mount. A normal force can be provided on the link in a direction opposing pivotal movement of the link. When the first gear and the second gear are brought together for mating, the link can pivot to allow the first gear and the second gear to mesh. The second annular gear mount can be guided into a channel in the gear frame to secure the second gear in a meshed position with the first gear.

Abstract: An envelope stripping apparatus is disclosed for opening and holding open the flaps of envelopes or mail processed in a mailing machine or other envelope-processing machine. The flaps of the envelopes are held down against a vacuum plenum during transport of the envelope. The envelopes are fed along the feeding path towards a moistening device while the flap is stripped and held by the vacuum plenum. An arrangement of the plenum apertures is such that stiffer portions of the flaps have more vacuum applied than those that are of lesser area, or at the extreme end of the flap. A second arrangement of the envelope flaps will cause additional holding of the end of the flap if it is a larger envelope with a greater area at the end such as a square flap.

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion, which is fitted with a resilient pad, which is attached to the trap arm in a manner that forms a gap between the head and the pad.

Abstract: An envelope stripping apparatus is disclosed for opening and holding open the flaps of envelopes or mail processed in a mailing machine or other envelope-processing machine. The flaps of the envelopes are held down against a vacuum plenum during transport of the envelope. The envelopes are fed along the feeding path towards a moistening device while the flap is stripped and held by the vacuum plenum. An arrangement of the plenum apertures is such that stiffer portions of the flaps have more vacuum applied than those that are of lesser area, or at the extreme end of the flap. A second arrangement of the envelope flaps will cause additional holding of the end of the flap if it is a larger envelope with a greater area at the end such as a square flap.

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion which is fitted with a resilient pad which is attached to the trap arm in a manner that forms a gap between the head and the pad.

Abstract: An envelope stripping apparatus is disclosed for opening and holding open the flaps of envelopes or mail processed in a mailing machine or other envelope-processing machine. The flaps of the envelopes are held down against a vacuum plenum during transport of the envelope. The envelopes are fed along the feeding path towards a moistening device while the flap is stripped and held by the vacuum plenum. An arrangement of the plenum apertures is such that stiffer portions of the flaps have more vacuum applied than those that are of lesser area, or at the extreme end of the flap. A second arrangement of the envelope flaps will cause additional holding of the end of the flap if it is a larger envelope with a greater area at the end such as a square flap.

Abstract: In a device for processing documents being transported therethrough along a document feed path, an aligner apparatus comprising: first and second guide walls, each guide wall positioned parallel to the document feed path and facing the other guide wall forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path, the guide walls forming a plurality of openings, each opening in the first guide wall being in alignment with an opening in the second guide wall; and a trap assembly comprising first and second trap levers, each trap lever mounted along the document feed path on a side of the guide wall opposite the document feed path, each trap lever received by one of the plurality of openings in the guide walls and each trap lever opposing the other trap lever and positioned to, when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path i

Abstract: In a device for processing documents being transported therethrough along a document feed path, an aligner apparatus comprising: first and second guide walls, each guide wall positioned parallel to the document feed path and facing the other guide wall forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path, the guide walls forming a plurality of openings, each opening in the first guide wall being in alignment with an opening in the second guide wall; and a trap assembly comprising first and second trap levers, each trap lever mounted along the document feed path on a side of the guide wall opposite the document feed path, each trap lever received by one of the plurality of openings in the guide walls and each trap lever opposing the other trap lever and positioned to, when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path i

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion which is fitted with a resilient pad which is attached to the trap arm in a manner that forms a gap between the head and the pad.