Abstract: A start-up method for contacting a feed stream with fluidized catalyst is disclosed. The start-up method comprises reacting a feed stream over a catalyst to produce a gas stream and spent catalyst. The gas stream is separated from the spent catalyst. The separated gas stream is passed to a compressor. The operating condition associated with the compressor is measured. Based on the measured operating condition associated with the compressor, one or both of a supplemental hydrocarbon stream and a supplemental hydrogen gas stream is provided to the compressor to meet a predetermined operating condition associated with the compressor.

Abstract: Systems and processes for heat recovery associated with the separation of hydrocarbon components. Two compressors are used to compress a portion of an overhead vapor stream from a fractionation column. A pressure of the liquid portion of the compressed overhead is reduced and used to recover heat from an overhead of another separation zone having a fractionation column. Once the heat has been recovered the stream is recompressed. The recovered heat may be removed from the recompressed stream in a reboiler of another fractionation column. The fractionation columns may comprise a deethanizer stripper, propane-propylene splitter, and a depropanizer column.

Abstract: Systems and processes for heat recovery associated with the separation of hydrocarbon components. Two compressors are used to compress a portion of an overhead vapor stream from a fractionation column. A pressure of the liquid portion of the compressed overhead is reduced and used to recover heat from an overhead of another separation zone having a fractionation column. Once the heat has been recovered the stream is recompressed. The recovered heat may be removed from the recompressed stream in a reboiler of another fractionation column. The fractionation columns may comprise a deethanizer stripper, propane-propylene splitter, and a depropanizer column.

Abstract: An apparatus and process is disclosed for the cooling of a reactor effluent gas stream. The apparatus includes a two stage contact cooling system with a first stage wash zone and second stage wash zone. Each wash zone has a packed bed, or other type of mechanical system for contacting the gas stream with the cooling liquid. The liquid in the first stage will remove heavy components, allowing for a cleaner second stage that can be reduced in size.

Abstract: An apparatus and process is disclosed for the cooling of a reactor effluent gas stream. The apparatus includes a two stage contact cooling system with a first stage wash zone and second stage wash zone. Each wash zone has a packed bed, or other type of mechanical system for contacting the gas stream with the cooling liquid. The liquid in the first stage will remove heavy components, allowing for a cleaner second stage that can be reduced in size.

Abstract: An apparatus and process is disclosed for the cooling of a reactor effluent gas stream. The apparatus includes a contact cooling system with a discharge drum providing a second wash zone. Each wash zone has a packed bed, or other type of mechanical system for contacting the gas stream with the cooling liquid. The liquid in the first stage will remove heavy components, allowing for a cleaner second stage that can be reduced in size.

Abstract: A process for a continuous regeneration of a catalyst wherein the regeneration section includes at least two separate zones. The regeneration includes a combustion zone, and an oxygen boost zone, where the process utilizes at least two independent regeneration gas loops for control of the amount of oxygen to regenerate the catalyst.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: Processes and hydrocarbon processing apparatuses for preparing mono-olefins are provided. An exemplary process includes separating a hydrocarbon feed into a first fraction of carbon-containing compounds having less than or equal to 5 carbon atoms and a second fraction of compounds that have a lower vapor pressure than those in the first fraction. Dienes and/or acetylenes from the first fraction are selectively hydrogenated into corresponding mono-olefins. Paraffins from the first fraction are converted into corresponding mono-olefins. The converted mono-olefins are contact cooled with an impurity-containing liquid hydrocarbon stream, with the impurities in the impurity-containing liquid hydrocarbon stream having a lower vapor pressure than compounds in the first fraction. The dienes and/or acetylenes from the first fraction are selectively hydrogenated prior to converting the paraffins from the first fraction into mono-olefins and after separating the first fraction from the hydrocarbon feed.

Abstract: A process is presented for the management of sulfur on a catalyst. The catalyst is a dehydrogenation catalyst, and sulfur accumulates during the dehydrogenation process. Sulfur compounds are stripped from the spent catalyst and the catalyst is cooled before the regeneration process. The process includes controlling the amount of sulfur that needs to be removed from the catalyst before regeneration.

Abstract: Processes and hydrocarbon processing apparatuses for preparing mono-olefins are provided. An exemplary process includes separating a hydrocarbon feed into a first fraction of carbon-containing compounds having less than or equal to 5 carbon atoms and a second fraction of compounds that have a lower vapor pressure than those in the first fraction. Dienes and/or acetylenes from the first fraction are selectively hydrogenated into corresponding mono-olefins. Paraffins from the first fraction are converted into corresponding mono-olefins. The converted mono-olefins are contact cooled with an impurity-containing liquid hydrocarbon stream, with the impurities in the impurity-containing liquid hydrocarbon stream having a lower vapor pressure than compounds in the first fraction. The dienes and/or acetylenes from the first fraction are selectively hydrogenated prior to converting the paraffins from the first fraction into mono-olefins and after separating the first fraction from the hydrocarbon feed.

Abstract: A process for a continuous regeneration of a catalyst wherein the regeneration section includes at least two separate zones. The regeneration includes a combustion zone, and an oxygen boost zone, where the process utilizes at least two independent regeneration gas loops for control of the amount of oxygen to regenerate the catalyst.