Patents by Inventor Steven C. Russell

Steven C. Russell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200087993
    Abstract: An earth-boring tool includes a blade located on a body of the earth-boring tool with a pocket formed in an exposed outer surface of the blade. A formation-engaging structure is affixed within the pocket. The formation-engaging structure includes a distal end, a proximal end and a tapered sidewall therebetween. The distal end of the formation-engaging structure includes a formation-engaging surface. The tapered sidewall engages a tapered inner surface of the pocket. The tapered sidewall of the formation-engaging structure and the tapered inner surface of the pocket are each sized and configured to provide an interference fit between the formation-engaging structure and the pocket of the blade. In additional embodiments, instead of retention by interference fit, the formation-engaging structure is retained to the blade by a threaded fastener threaded within a tapped bore extending through the blade. The threaded fastener is received within a receiving formation of the formation-engaging structure.
    Type: Application
    Filed: November 22, 2019
    Publication date: March 19, 2020
    Inventors: Don Quy Nguyen, Juan Miguel Bilen, Steven C. Russell, Kenneth R. Evans
  • Patent number: 10502001
    Abstract: An earth-boring tool includes a blade located on a body of the earth-boring tool with a pocket formed in an exposed outer surface of the blade. A formation-engaging structure is affixed within the pocket. The formation-engaging structure includes a distal end, a proximal end and a tapered sidewall therebetween. The distal end of the formation-engaging structure includes a formation-engaging surface. The tapered sidewall engages a tapered inner surface of the pocket. The tapered sidewall of the formation-engaging structure and the tapered inner surface of the pocket are each sized and configured to provide an interference fit between the formation-engaging structure and the pocket of the blade. In additional embodiments, instead of retention by interference fit, the formation-engaging structure is retained to the blade by a threaded fastener threaded within a tapped bore extending through the blade. The threaded fastener is received within a receiving formation of the formation-engaging structure.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: December 10, 2019
    Assignee: Baker Hughes, a GE company, LLC
    Inventors: Don Quy Nguyen, Juan Miguel Bilen, Steven C. Russell, Kenneth R. Evans
  • Patent number: 10107040
    Abstract: An earth-boring tool includes primary and secondary cutting elements mounted to a tool body. The secondary cutting elements define a secondary cutting profile. The secondary cutting profile is recessed relative to the primary cutting profile, which is defined by the primary cutting elements. In an unworn condition, the primary cutting elements engage and cut a formation material while the secondary cutting elements do not. Each secondary cutting element includes a flat surface oriented at an angle relative to a longitudinal axis thereof and extending between a front cutting face and a peripheral side surface thereof. The secondary cutting elements are oriented on the tool body such that a surface area of the flat surface thereof will engage the formation material at least substantially simultaneously when the primary cutting elements reach a worn condition. Methods of forming the earth-boring tool and methods of using the earth-boring tool are also disclosed.
    Type: Grant
    Filed: November 11, 2015
    Date of Patent: October 23, 2018
    Assignee: Baker Hughes, a GE company, LLC
    Inventors: Kenneth R. Evans, Oliver Matthews, III, Steven C. Russell
  • Patent number: 10072464
    Abstract: An earth-boring tool includes a formation-engaging structure with a formation-engaging surface at a distal end and a side surface between a proximal end and the distal end along a central axis of the formation-engaging structure. A generally linear recess may be formed in the side surface along an axis oriented at a non-parallel angle relative to the central axis of the formation-engaging structure. A generally helical recess may be formed in the side surface, and the generally helical recess may intersect the generally linear recess. Earth-boring tools may include such formation-engaging structures. Methods may be used to form such formation-engaging structures.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: September 11, 2018
    Assignee: Baker Hughes Incorporated
    Inventors: Do Van Do, Juan Miguel Bilen, Steven C. Russell, Kenneth R. Evans, Jason E. Hoines, Oliver Matthews, R. Keith Glasgow, Chaitanya K. Vempati
  • Publication number: 20170130534
    Abstract: An earth-boring tool includes a blade located on a body of the earth-boring tool with a pocket formed in an exposed outer surface of the blade. A formation-engaging structure is affixed within the pocket. The formation-engaging structure includes a distal end, a proximal end and a tapered sidewall therebetween. The distal end of the formation-engaging structure includes a formation-engaging surface. The tapered sidewall engages a tapered inner surface of the pocket. The tapered sidewall of the formation-engaging structure and the tapered inner surface of the pocket are each sized and configured to provide an interference fit between the formation-engaging structure and the pocket of the blade. In additional embodiments, instead of retention by interference fit, the formation-engaging structure is retained to the blade by a threaded fastener threaded within a tapped bore extending through the blade. The threaded fastener is received within a receiving formation of the formation-engaging structure.
    Type: Application
    Filed: November 5, 2015
    Publication date: May 11, 2017
    Inventors: Don Quy Nguyen, Juan Miguel Bilen, Steven C. Russell, Kenneth R. Evans
  • Publication number: 20170081921
    Abstract: An earth-boring tool includes primary and secondary cutting elements mounted to a tool body. The secondary cutting elements define a secondary cutting profile. The secondary cutting profile is recessed relative to the primary cutting profile, which is defined by the primary cutting elements. In an unworn condition, the primary cutting elements engage and cut a formation material while the secondary cutting elements do not. Each secondary cutting element includes a flat surface oriented at an angle relative to a longitudinal axis thereof and extending between a front cutting face and a peripheral side surface thereof. The secondary cutting elements are oriented on the tool body such that a surface area of the flat surface thereof will engage the formation material at least substantially simultaneously when the primary cutting elements reach a worn condition. Methods of forming the earth-boring tool and methods of using the earth-boring tool are also disclosed.
    Type: Application
    Filed: November 11, 2015
    Publication date: March 23, 2017
    Inventors: Kenneth R. Evans, Oliver Matthews, III, Steven C. Russell
  • Patent number: 9476257
    Abstract: A formation-engaging assembly includes a formation-engaging structure holder with a side surface between a proximal end and a distal end, a receptacle in the distal end, and a lateral protrusion extending from a portion of the side surface of the formation-engaging structure holder adjacent the distal end. A formation-engaging structure may include a formation-engaging surface at a distal end, a proximal end and a sidewall therebetween. The proximal end and at least a portion of the sidewall of the formation-engaging structure may be received within the receptacle of the formation-engaging structure holder. Earth-boring tools may include such formation-engaging assemblies.
    Type: Grant
    Filed: May 7, 2014
    Date of Patent: October 25, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Juan Miguel Bilen, Steven C. Russell
  • Publication number: 20160258224
    Abstract: An earth-boring tool includes a formation-engaging structure with a formation-engaging surface at a distal end and a side surface between a proximal end and the distal end along a central axis of the formation-engaging structure. A generally linear recess may be formed in the side surface along an axis oriented at a non-parallel angle relative to the central axis of the formation-engaging structure. A generally helical recess may be formed in the side surface, and the generally helical recess may intersect the generally linear recess. Earth-boring tools may include such formation-engaging structures. Methods may be used to form such formation-engaging structures.
    Type: Application
    Filed: May 16, 2016
    Publication date: September 8, 2016
    Inventors: Do Van Do, Juan Miguel Bilen, Steven C. Russell, Kenneth R. Evans, Jason E. Hoines, Oliver Matthews, R. Keith Glasgow, Chaitanya K. Vempati
  • Publication number: 20150330153
    Abstract: An earth-boring tool includes a body comprising a pocket in a leading end thereof for accepting at least a portion of a bearing element assembly. A bearing element assembly may be disposed within the pocket, and the bearing element assembly may include a retaining element at least partially disposed in a groove in a sidewall of the pocket and a bearing element. The bearing element may include a distal end having a bearing surface, a proximal end, and a side surface between the distal end and the proximal end, the side surface comprising a feature configured to abut the retaining element, wherein mechanical interference between the feature and the retaining element axially retains the bearing element within the pocket. Methods include disengaging a mechanical retention device retaining a bearing element within a pocket in a body of the earth-boring tool, and removing the bearing element from the pocket.
    Type: Application
    Filed: May 13, 2014
    Publication date: November 19, 2015
    Inventors: Brian E. Miller, Michael L. Doster, Do Van Do, Kenneth R. Evans, Juan Miguel Bilen, Steven C. Russell, Jason E. Hoines, Oliver Matthews, R. Keith Glasgow, JR., Chaitanya K. Vempati
  • Publication number: 20150322726
    Abstract: A formation-engaging assembly includes a formation-engaging structure holder with a side surface between a proximal end and a distal end, a receptacle in the distal end, and a lateral protrusion extending from a portion of the side surface of the formation-engaging structure holder adjacent the distal end. A formation-engaging structure may include a formation-engaging surface at a distal end, a proximal end and a sidewall therebetween. The proximal end and at least a portion of the sidewall of the formation-engaging structure may be received within the receptacle of the formation-engaging structure holder. Earth-boring tools may include such formation-engaging assemblies.
    Type: Application
    Filed: May 7, 2014
    Publication date: November 12, 2015
    Inventors: Juan Miguel Bilen, Steven C. Russell