Patents by Inventor Steven Castaldi

Steven Castaldi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080041824
    Abstract: The present invention is directed to a microetching composition comprising a source of cupric ions, acid, a nitrile compound, and a source of halide ions. Other additive, including organic solvents, a source of molybdenum ions, amines, polyamines, and acrylamides may also be included in the composition of the invention. The present invention is also directed to a method of microetching copper or copper alloy surfaces to increase the adhesion of the copper surface to a polymeric material, comprising the steps of contacting a copper or copper alloy surface with the composition of the invention, and thereafter bonding the polymeric material to the copper or copper alloy surface.
    Type: Application
    Filed: August 14, 2007
    Publication date: February 21, 2008
    Inventors: Kesheng Feng, Nilesh Kapadia, Steven Castaldi
  • Publication number: 20080003351
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Application
    Filed: September 4, 2007
    Publication date: January 3, 2008
    Applicant: MacDermid, Incorporated
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Publication number: 20070237899
    Abstract: A process for printing inks or organic resists using a droplet discharge printing mechanism onto a copper or copper alloy surface with increased resolution is described. The increased resolution is achieved by first preferably microetching the surface and then treating the copper surface with an organic substance which is capable of lowering the surface energy of the copper surface or capable of making the copper surface more hydrophobic prior to printing thereon. The process is useful in the manufacture of electronic circuits.
    Type: Application
    Filed: April 5, 2006
    Publication date: October 11, 2007
    Inventors: David Sawoska, Andrew Krol, Steven Castaldi
  • Patent number: 7279108
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Grant
    Filed: February 6, 2006
    Date of Patent: October 9, 2007
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Publication number: 20070138142
    Abstract: The present invention is directed to a microetching composition comprising a source of cupric ions, acid, a nitrile compound, and a source of halide ions. Other additive, including organic solvents, a source of molybdenum ions, amines, polyamines, and acrylamides may also be included in the composition of the invention. The present invention is also directed to a method of microetching copper or copper alloy surfaces to increase the adhesion of the copper surface to a polymeric material, comprising the steps of contacting a copper or copper alloy surface with the composition of the invention, and thereafter bonding the polymeric material to the copper or copper alloy surface.
    Type: Application
    Filed: December 21, 2005
    Publication date: June 21, 2007
    Inventors: Kesheng Feng, Nilesh Kapadia, Steven Castaldi
  • Publication number: 20060124583
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Application
    Filed: February 6, 2006
    Publication date: June 15, 2006
    Applicant: MacDermid, Incorporated
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Patent number: 7034231
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: April 25, 2006
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Patent number: 7022464
    Abstract: An integral plated resistor having an improved range of resistance is produced by uniformly dispersing an effective amount of various particles in an electroless nickel phosphorus plating composition so that the particles are codeposited with the electroless nickel phosphorus plating composition. Preferred particles include, polytetrafluoroethylene, silicon carbide, tungsten carbide, and other particles that fully sinter at a temperature of less than about 170° C. The improved nickel phosphorus plated resistors of the invention demonstrate increased stability during manufacturing press cycles and a greater range of resistance values than have previously been achieved.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: April 4, 2006
    Inventors: Peter Kukanskis, Steven Castaldi
  • Publication number: 20060046202
    Abstract: An integral plated resistor having an improved range of resistance is produced by uniformly dispersing an effective amount of various particles in an electroless nickel phosphorus plating composition so that the particles are codeposited with the electroless nickel phosphorus plating composition. Preferred particles include, polytetrafluoroethylene, silicon carbide, tungsten carbide, and other particles that fully sinter at a temperature of less than about 170° C. The improved nickel phosphorus plated resistors of the invention demonstrate increased stability during manufacturing press cycles and a greater range of resistance values than have previously been achieved.
    Type: Application
    Filed: August 25, 2004
    Publication date: March 2, 2006
    Inventors: Peter Kukanskis, Steven Castaldi
  • Publication number: 20040245210
    Abstract: A process is revealed whereby resistors can be manufactured integral with a circuit board by printing the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching is discussed as a technique for improving the uniformity and consistency of the printed resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the printed resistors.
    Type: Application
    Filed: June 9, 2003
    Publication date: December 9, 2004
    Inventors: Peter Kukanskis, Frank Durso, Steven Castaldi, David Sawoska
  • Publication number: 20030205551
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Application
    Filed: April 21, 2003
    Publication date: November 6, 2003
    Applicant: MacDermid, Incorporated
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Patent number: 6585904
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Grant
    Filed: February 15, 2001
    Date of Patent: July 1, 2003
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Publication number: 20020135459
    Abstract: A process is revealed whereby resistors can be manufactured integral with a printed circuit board by plating the resistors onto the insulative substrate. Uniformization of the insulative substrate through etching and oxidation of the plated resistor are discussed as techniques for improving the uniformity and consistency of the plated resistors. Trimming and baking are also disclosed as methods for adjusting and stabilizing the resistance of the plated resistors.
    Type: Application
    Filed: February 15, 2001
    Publication date: September 26, 2002
    Inventors: Peter Kukanskis, Dennis Fritz, Frank Durso, Steven Castaldi, David Sawoska
  • Publication number: 20020068127
    Abstract: A process for the selective activation and plating of a substrate is disclosed. The process involves the application of an activator composition to a substrate in a predetermined pattern by means of a print head wherein the print head moves across the surface of the substrate and selectively deposits the activator composition in said predetermined pattern upon the substrate. The selectively activated substrate is then subjected to electroless plating.
    Type: Application
    Filed: December 4, 2000
    Publication date: June 6, 2002
    Inventors: Francis Durso, Steven Castaldi, David Sawoska
  • Patent number: 6168836
    Abstract: A process is disclosed for plating upon a polymeric surface with improved adhesion and coverage. The process comprises plating a metallic deposit upon a polymeric surface which has not been completely polymerized and then further curing the plated upon surface.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: January 2, 2001
    Assignee: MacDermid, Incorporated
    Inventors: Peter Kukanskis, Steven Castaldi, Andrew Krol