Abstract: Various methods (1000, 1100) can be employed to apply a braided product to an irregular core. Application can occur while preserving the integrity of the braided structure. A system (200) can be designed in turn to apply a braided product to an irregular core (212). The system can include a mandrel (206) that prevents distortion of the braid during application. System (200) can additionally include a pinch clamp (210) and cam track assembly (214) that are designed based at least in part on the irregular core (212). Further, a mandrel (100) can be designed to prevent distortion of braiding of a braided structure by maintaining constant length in all directions.

Abstract: A method for applying a braided fabric over a mandrel using a braiding apparatus having a central axis and providing braiding yarns drawn toward a braiding point where a braid is formed on the mandrel, the method comprising the steps of advancing the mandrel through the braiding point of the braiding apparatus, determining a current position of the mandrel; and controlling the position of the mandrel transversely to the central axis of the braiding apparatus responsive to the current position such that a center point of a mandrel cross-section passing through the braiding apparatus is coincident with the braiding point.

Abstract: A method for applying a braided fabric over a mandrel using a braiding apparatus having a central axis and providing braiding yarns drawn toward a braiding point where a braid is formed on the mandrel, the method comprising the steps of advancing the mandrel through the braiding point of the braiding apparatus, determining a current position of the mandrel; and controlling the position of the mandrel transversely to the central axis of the braiding apparatus responsive to the current position such that a center point of a mandrel cross-section passing through the braiding apparatus is coincident with the braiding point.

Abstract: A machine and method for applying braid by means of a braiding machine to a mandrel, where the mandrel has a shape that approximates a wheel but has an irregularly varying radius of curvature. The machine includes drive/positioning wheel assemblies that are used to continuously reposition a cross-section of the mandrel relative to the braiding machine such that a center point of cross-section of the mandrel is maintained to be coaxial with a braiding point of the braiding machine as the mandrel 18 is rotationally advanced by the drive/positioning wheel assemblies. Repositioning of the drive/positioning wheel assemblies is controlled by a computer numerical control (CNC) controller, based on information describing one or more radiuses of curvature for sections of the mandrel and a current position of the mandrel relative to the drive/positioning wheel assemblies.

Abstract: A machine and method for applying braid by means of a braiding machine to a mandrel, where the mandrel has a shape that approximates a wheel but has an irregularly varying radius of curvature. The machine includes drive/positioning wheel assemblies that are used to continuously reposition a cross-section of the mandrel relative to the braiding machine such that a center point of cross-section of the mandrel is maintained to be coaxial with a braiding point of the braiding machine as the mandrel 18 is rotationally advanced by the drive/positioning wheel assemblies. Repositioning of the drive/positioning wheel assemblies is controlled by a computer numerical control (CNC) controller, based on information describing one or more radiuses of curvature for sections of the mandrel and a current position of the mandrel relative to the drive/positioning wheel assemblies.