Patents by Inventor Steven E. CARLSON

Steven E. CARLSON has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10107211
    Abstract: Methods and arrangements are described for controlling transitions between firing fractions during skip fire operation of an engine in order to help smooth the transitions. Generally, firing fractions transitions are implemented gradually, preferably in a manner that relatively closely tracks manifold filling dynamics. In some embodiments, the commanded firing fraction is altered each firing opportunity. Another approach contemplates altering the commanded firing fraction by substantially the same amount each firing opportunity for at least a portion of the transition. These approaches work particularly well when the commanded firing fraction is provided to a skip fire controller that includes an accumulator functionality that tracks the portion of a firing that has been requested, but not delivered, or vice versa.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: October 23, 2018
    Assignee: Tula Technology, Inc.
    Inventors: Mohammad R. Pirjaberi, Louis J. Serrano, Xin Yuan, Steven E. Carlson, Siamak Hashemi, Ryan A. Kuhlenbeck
  • Patent number: 10094313
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire or other dynamic firing level modulation operation of an engine. In general, actuator first transition strategies are described in which an actuator position (e.g., cam phase, TCC slip, etc.) is changed to, or close to a target position before a corresponding firing fraction change is implemented. When the actuator change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps. A number of intermediate target selection schemes are described as well.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: October 9, 2018
    Assignees: Tula Technology, Inc., GM Global Technology Operations LLC
    Inventors: Louis J. Serrano, Steven E. Carlson, Steven J. Haase, Donavan L. Dibble, Allen B. Rayl
  • Patent number: 10060368
    Abstract: Methods, devices, estimators, controllers and algorithms are described for estimating the torque profile of an engine and/or for controlling torque applied to a powertrain by one or more devices other than the engine itself to manage the net torque applied by the engine and other device(s) in manners that reduce undesirable NVH. The described approaches are particularly well suitable for use in hybrid vehicles in which the engine is operated in a skip fire or other dynamic firing level modulation manner—however they may be used in a variety of other circumstances as well. In some embodiments, the hybrid vehicle includes a motor/generator that applies the smoothing torque.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: August 28, 2018
    Assignee: Tula Technology, Inc.
    Inventors: Mohammad R. Pirjaberi, Kian Eisazadeh-Far, Steven E. Carlson, Louis J. Serrano, Ying Ren, Joel D. Van Ess
  • Publication number: 20180179970
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire or other dynamic firing level modulation operation of an engine. In general, actuator first transition strategies are described in which an actuator position (e.g., cam phase, TCC slip, etc.) is changed to, or close to a target position before a corresponding firing fraction change is implemented. When the actuator change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps. A number of intermediate target selection schemes are described as well.
    Type: Application
    Filed: February 22, 2018
    Publication date: June 28, 2018
    Inventors: Louis J. SERRANO, Steven E. CARLSON, Steven J. HAASE, Donavan L. DIBBLE, Allen B. RAYL
  • Patent number: 9926868
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire and potentially variable displacement operation of an engine. In general, cam first transition strategies are described in which the cam phase is changed to, or close to a target cam phase before a corresponding firing fraction change is implemented. When the cam phase change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps—with each step using a cam first transition approach. A number of intermediate target selection schemes are described as well.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: March 27, 2018
    Assignees: Tula Technology, Inc, GM Global Technology Operations LLC
    Inventors: Louis J. Serrano, Steven E. Carlson, Steven J. Haase, Donavan L. Dibble, Allen B. Rayl
  • Publication number: 20180043893
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire or dynamic firing level modulation operation of an engine. In general, actuator first transition strategies are described in which an actuator position (e.g., cam phase, TCC slip, etc.) is changed to, or close to a target position before a corresponding firing fraction change is implemented. When the actuator change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps. A number of intermediate target selection schemes are described as well.
    Type: Application
    Filed: October 24, 2017
    Publication date: February 15, 2018
    Inventors: Louis J. SERRANO, Steven E. CARLSON
  • Patent number: 9878718
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire and potentially variable displacement operation of an engine. In general, actuator first transition strategies are described in which an actuator position (e.g., cam phase, TCC slip, etc.) is changed to, or close to a target position before i corresponding firing fraction change is implemented. When the actuator change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps. A number of intermediate target selection schemes are described as well.
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: January 30, 2018
    Assignee: Tula Technology, Inc.
    Inventors: Louis J. Serrano, Steven E. Carlson
  • Publication number: 20170369063
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire and potentially variable displacement operation of an engine. In general, actuator first transition strategies are described in which an actuator position (e.g., cam phase, TCC slip, etc.) is changed to, or close to a target position before i corresponding firing fraction change is implemented. When the actuator change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps. A number of intermediate target selection schemes are described as well.
    Type: Application
    Filed: October 7, 2016
    Publication date: December 28, 2017
    Inventors: Louis J. SERRANO, Steven E. CARLSON
  • Publication number: 20170370309
    Abstract: A variety of methods and arrangements are described for controlling transitions between firing fractions during skip fire and potentially variable displacement operation of an engine. In general, cam first transition strategies are described in which the cam phase is changed to, or close to a target cam phase before a corresponding firing fraction change is implemented. When the cam phase change associated with a desired firing fraction change is relatively large, the firing fraction change is divided into a series of two or more firing fraction change steps—with each step using a cam first transition approach. A number of intermediate target selection schemes are described as well.
    Type: Application
    Filed: October 20, 2016
    Publication date: December 28, 2017
    Inventors: Louis J. SERRANO, Steven E. CARLSON, Steven J. HAASE, Donavan L. DIBBLE, Allen B. RAYL
  • Publication number: 20170342921
    Abstract: Methods, devices, estimators, controllers and algorithms are described for estimating the torque profile of an engine and/or for controlling torque applied to a powertrain by one or more devices other than the engine itself to manage the net torque applied by the engine and other device(s) in manners that reduce undesirable NVH. The described approaches are particularly well suitable for use in hybrid vehicles in which the engine is operated in a skip fire or other dynamic firing level modulation manner—however they may be used in a variety of other circumstances as well. In some embodiments, the hybrid vehicle includes a motor/generator that applies the smoothing torque.
    Type: Application
    Filed: August 17, 2017
    Publication date: November 30, 2017
    Inventors: Mohammad R. PIRJABERI, Kian EISAZADEH-FAR, Steven E. CARLSON, Louis J. SERRANO, Ying REN, Joel D. VAN ESS
  • Publication number: 20170342922
    Abstract: Methods, devices, estimators, controllers and algorithms are described for estimating the torque profile of an engine and/or for controlling torque applied to a powertrain by one or more devices other than the engine itself to manage the net torque applied by the engine and other device(s) in manners that reduce undesirable NVH. The described approaches are particularly well suitable for use in hybrid vehicles in which the engine is operated in a skip fire or other dynamic firing level modulation manner—however they may be used in a variety of other circumstances as well. In some embodiments, the hybrid vehicle includes a motor/generator that applies the smoothing torque.
    Type: Application
    Filed: August 17, 2017
    Publication date: November 30, 2017
    Inventors: Mohammad R. PIRJABERI, Kian EISAZADEH-FAR, Steven E. CARLSON, Louis J. SERRANO
  • Publication number: 20170342920
    Abstract: Methods, devices, estimators, controllers and algorithms are described for estimating the torque profile of an engine and/or for controlling torque applied to a powertrain by one or more devices other than the engine itself to manage the net torque applied by the engine and other device(s) in manners that reduce undesirable NVH. The described approaches are particularly well suitable for use in hybrid vehicles in which the engine is operated in a skip fire or other dynamic firing level modulation manner—however they may be used in a variety of other circumstances as well. In some embodiments, the hybrid vehicle includes a motor/generator that applies the smoothing torque.
    Type: Application
    Filed: August 17, 2017
    Publication date: November 30, 2017
    Inventors: Mohammad R. PIRJABERI, Kian EISAZADEH-FAR, Steven E. CARLSON, Ying REN, Joel D. VAN ESS
  • Publication number: 20170321617
    Abstract: Various methods and arrangements for improving fuel economy in decel fuel cut-off (DFCO) operation of an internal combustion engine are described. In one aspect, a catalytic converter bypass valve diverts the pumped air in DFCO mode from flowing through a catalytic converter. The diverted, pumped air may flow through a bypass line or be returned to the engine intake manifold through an exhaust gas recirculation return line. Another aspect of the invention relates to directing the diverted pumped air through an emission control device.
    Type: Application
    Filed: April 18, 2017
    Publication date: November 9, 2017
    Inventors: Srihari KALLURI, Steven E. CARLSON
  • Publication number: 20170306864
    Abstract: Methods and arrangements are described for controlling transitions between firing fractions during skip fire operation of an engine in order to help smooth the transitions. Generally, firing fractions transitions are implemented gradually, preferably in a manner that relatively closely tracks manifold filling dynamics. In some embodiments, the commanded firing fraction is altered each firing opportunity. Another approach contemplates altering the commanded firing fraction by substantially the same amount each firing opportunity for at least a portion of the transition. These approaches work particularly well when the commanded firing fraction is provided to a skip fire controller that includes an accumulator functionality that tracks the portion of a firing that has been requested, but not delivered, or vice versa.
    Type: Application
    Filed: July 11, 2017
    Publication date: October 26, 2017
    Inventors: Mohammad R. PIRJABERI, Louis J. SERRANO, Xin YUAN, Steven E. CARLSON, Siamak HASHEMI, Ryan A. KUHLENBECK
  • Patent number: 9790867
    Abstract: Methods and arrangements for transitioning an engine between a deceleration cylinder cutoff (DCCO) state and an operational state are described. In one aspect, transitions from DCCO begin with reactivating cylinders to pump air to reduce the pressure in the intake manifold prior to firing any cylinders. In another aspect, transitions from DCCO, involve the use of an air pumping skip fire operational mode. After the manifold pressure has been reduced, the engine may transition to either a cylinder deactivation skip fire operational mode or other appropriate operational mode. In yet another aspect a method of transitioning into DCCO using a skip fire approach is described. In this aspect, the fraction of the working cycles that are fired is gradually reduced to a threshold firing fraction. All of the working chambers are then deactivated after reaching the threshold firing fraction.
    Type: Grant
    Filed: January 28, 2016
    Date of Patent: October 17, 2017
    Assignee: Tula Technology, Inc.
    Inventors: Steven E. Carlson, Xin Yuan, Siamak Hashemi, Vijay Srinivasan, Srihari Kalluri, Andrew W. Phillips, Mark A. Wilcutts, Louis J. Serrano, Shikui Kevin Chen
  • Patent number: 9745905
    Abstract: Methods and arrangements are described for controlling transitions between firing fractions during skip fire operation of an engine in order to help smooth the transitions. Generally, firing fractions transitions are implemented gradually, preferably in a manner that relatively closely tracks manifold filling dynamics. In some embodiments, the commanded firing fraction is altered each firing opportunity. Another approach contemplates altering the commanded firing fraction by substantially the same amount each firing opportunity for at least a portion of the transition. These approaches work particularly well when the commanded firing fraction is provided to a skip fire controller that includes an accumulator functionality that tracks the portion of a firing that has been requested, but not delivered, or vice versa.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: August 29, 2017
    Assignee: Tula Technology, Inc.
    Inventors: Mohammad R. Pirjaberi, Louis J. Serrano, Xin Yuan, Steven E. Carlson, Siamak Hashemi, Ryan A. Kuhlenbeck
  • Patent number: 9664130
    Abstract: Various methods and arrangements for determining a combustion control parameter for a working chamber in an engine are described. In one aspect, an engine controller includes a firing counter that stores a firing history for the working chamber. A combustion control module is used to determine a combustion control parameter, which is used to help manage combustion in the working chamber. The combustion control parameter is determined based at least in part on the firing history.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: May 30, 2017
    Assignee: Tula Technology, Inc.
    Inventors: Mark A. Wilcutts, Xin Yuan, Joshua P. Switkes, Li-Chun Chien, Steven E. Carlson, Christopher W. Chandler, Christopher C. Hand, Matthew A. Younkins, Adya S. Tripathi
  • Patent number: 9650971
    Abstract: The described embodiments relate generally to skip fire control of internal combustion engines and particularly to mechanisms for determining a desired operational firing fraction. In some embodiments, a firing fraction determining unit is arranged to determine a firing fraction suitable for delivering a requested engine output. The firing fraction determining unit may utilize data structures such as lookup tables in the determination of the desired firing fraction. In one aspect the desired engine output and one or more operational power train parameters such as current engine speed, are used as indices to a lookup table used to select a desired firing fraction. In other embodiments, additional indices to the data structure may include any one of: transmission gear; manifold absolute pressure (MAP); manifold air temperature; a parameter indicative of mass air charge (MAC); cam position; cylinder torque output; maximum permissible manifold pressure; vehicle speed; and barometric pressure.
    Type: Grant
    Filed: August 9, 2013
    Date of Patent: May 16, 2017
    Assignee: Tula Technology, Inc.
    Inventors: Mohammad R. Pirjaberi, Steven E. Carlson, Louis J. Serrano, Xin Yuan, Li-Chun Chien, Adya S. Tripathi
  • Patent number: 9581098
    Abstract: Methods and devices are described for performing engine diagnostics during skip fire operation of an engine while a vehicle is being driven. Knowledge of the firing sequence is used to determine appropriate times to conduct selected diagnostics and/or to help better interpret sensor inputs or diagnostic results. In one aspect, selected diagnostics are executed when a single cylinder is fired a plurality of times in isolation relative to a sensor used in the diagnosis. In another aspect, selected diagnostics are conducted while the engine is operated using a firing sequence that insures that no cylinders in a first cylinder bank are fired for a plurality of engine cycles while cylinders in a second bank are at least sometimes fired. The described tests can be conducted opportunistically, when conditions are appropriate, or specific firing sequences can be commanded to achieve the desired isolation or skipping of one or more selected cylinders.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: February 28, 2017
    Assignee: Tula Technology, Inc.
    Inventors: Shikui Kevin Chen, Xin Yuan, Joshua P. Switkes, Steven E. Carlson, Mark A. Shost
  • Publication number: 20160377007
    Abstract: Various methods and arrangements for determining a combustion control parameter for a working chamber in an engine are described. In one aspect, an engine controller includes a firing counter that stores a firing history for the working chamber. A combustion control module is used to determine a combustion control parameter, which is used to help manage combustion in the working chamber. The combustion control parameter is determined based at least in part on the firing history.
    Type: Application
    Filed: March 15, 2013
    Publication date: December 29, 2016
    Inventors: Mark A. WILCUTTS, Xin YUAN, Joshua P. SWITKES, Li-Chun CHIEN, Steven E. CARLSON, Christopher W. CHANDLER, Christopher C. Hand, Matthew A. YOUNKINS, Adya S. Tripathi