Abstract: The present invention relates to apparatus and processes for accurately positioning and rotating coupons for application on cigarette packs or pack film.

Abstract: A machine for folding and applying onserts onto consumer goods such as cigarette packs comprises a continuous roll of preprinted onserts and a transverse cutter assembly for cutting onsert segments from the continuous roll. Each onsert segment includes a pair of side-by-side preprinted onserts. A buckle folder receives each cut onsert segment and folds that segment along at least one transverse fold line. A longitudinal cutter assembly longitudinally cuts each folded onsert segment into two individual onserts. A transport system serially receives the individual folded onserts and moves the onserts along dual diverging paths where a pair of spaced apart lug belt conveyors receives the onserts from the discharge end of the transport system. Each lug belt conveyor includes spaced apart transverse lugs along the length thereof against which the onserts are positioned.

Abstract: Apparatus and method for filling spaced apart cavities with particulate material include a transport for moving the cavities along a path of travel. The cavities are partially filled with particulate material at an upstream location while applying vacuum underneath each cavity during such partial filling. The partially filled cavities are then completely filled with a downstream deposit of particulate material while applying vacuum to the upper sides of each cavity during such filling. The combination of vacuum applied underneath the cavity during partial fill and vacuum applied to the top sides of the cavity during complete fill produces approximately 100% cavity fill with minimal extraneous scatter of particulate material.

Abstract: A machine for producing an endless filter rod comprises a multi-section garniture and a multiple garniture belt drive system that includes several garniture belts having linear aligned portions for delivering filter paper with filter components thereon through the sections of the garniture. Multiple garniture belts eliminate the need for a long belt and the disadvantages associated with a long belt such as excessive stretching and side movements or wander of the belt.

Abstract: A method and apparatus for delivering predetermined amounts of material, the apparatus including a vertical drop chute, a filling chamber, a rotating wheel with pockets, a central stationary drum with at least one vacuum chamber and an air jet, and a vacuum rail for transporting an article underneath the rotating wheel and transferring the particles from pockets in the wheel to cavities in the article. The particles can be carbon or charcoal granules and the article can be a cigarette filter rod.

Abstract: A machine for folding and applying onserts onto consumer goods such as cigarette packs comprises a continuous roll of preprinted onserts and a transverse cutter assembly for cutting onsert segments from the continuous roll. Each onsert segment includes a pair of side-by-side preprinted onserts. A buckle folder receives each cut onsert segment and folds that segment along at least one transverse fold line. A longitudinal cutter assembly longitudinally cuts each folded onsert segment into two individual onserts. A transport system serially receives the individual folded onserts and moves the onserts along dual diverging paths where a pair of spaced apart lug belt conveyors receives the onserts from the discharge end of the transport system. Each lug belt conveyor includes spaced apart transverse lugs along the length thereof against which the onserts are positioned.

Abstract: A machine for producing an endless filter rod comprises a multi-section garniture and a multiple garniture belt drive system that includes several garniture belts having linear aligned portions for delivering filter paper with filter components thereon through the sections of the garniture. Multiple garniture belts eliminate the need for a long belt and the disadvantages associated with a long belt such as excessive stretching and side movements or wander of the belt.

Abstract: A method and apparatus for delivering predetermined amounts of material, the apparatus including a vertical drop chute, a filling chamber, a rotating wheel with pockets, a central stationary drum with at least one vacuum chamber and an air jet, and a vacuum rail for transporting an article underneath the rotating wheel and transferring the particles from pockets in the wheel to cavities in the article. The particles can be carbon or charcoal granules and the article can be a cigarette filter rod.

Abstract: An optical inspection system mounts on a cigarette making machine or like system and detects the presence of bands having irregular widths or spacings. In response to the detection of irregular bands, the optical inspection system instructs the cigarette making machine to reject cigarettes which will be subsequently made from portions of the cigarette paper containing the irregular bands. The optical inspection system includes a sensor which can accommodate different types of cigarette paper and band material having varying reflectance properties. In operation, sensor circuitry detects the range of voltages produced by a sensor detector, and formulates a peak value (or average peak value) for the range of voltages. The circuitry then takes a percentage of this peak value to form a threshold value. This threshold value is compared with the AC signal from the sensor detector. If the AC signal exceeds the threshold, then the circuitry asserts a signal to indicate that a band is present.

Abstract: A rewinder machine optically inspects banded paper unwound from a first bobbin by directing an elongated beam of light laterally across the paper. The elongated beam impinges the surface of the paper and forms reflections. A line scan camera containing a linear CCD array receives the reflections and generates output signals. A line scan processor processes the output signals to generate data indicative of the spacing between bands, the width of the bands, and the contrast of the bands. These calculations may be periodically transferred to a separate computer workstation over a network. The workstation generates statistical reports on the basis of the calculations, such as the band width, band spacing and band contrast as a function of lane number, and as a function of time. After being inspected by the camera, the paper is rewound on a rewind bobbin. Various mechanical features of the rewind machine allow rapid mounting and removal of bobbins of paper, and provide for high speed operation.

Abstract: A system is provided for packing, shipping and automated unloading of stacks of box blanks so as to minimize damage to the box blanks and facilitate the insertion of the box blanks into an automated packaging machine. A fitted shipping case, filled with stacks of box blanks and upper and lower inserts, has a plurality of holes in its upper and lower flaps for cooperating with an automated unloading machine. Inserts enclosed in the shipping case minimize damage due to shifting of the box blank stacks, provide added resistance against case failure during transit, and cooperate with the automated unloading machine to facilitate removal of the box blank stacks from the shipping case.

Abstract: A system is provided for packing, shipping and automated unloading of stacks of box blanks so as to minimize damage to the box blanks and facilitate the insertion of the box blanks into an automated packaging machine. A fitted shipping case, filled with stacks of box blanks and upper and lower inserts, has a plurality of holes in its upper and lower flaps for cooperating with an automated unloading machine. The inserts enclosed in the shipping case minimize damage due to shifting of the box blank stacks, provide added resistance against case failure during transit, and cooperate with the automated unloading machine to faciltiate removal of the box blank stacks from the shipping case.

Abstract: A robotic hand has two sections disposed 90 degrees apart. One section has a bobbin core-engaging device for the purpose of lifting and handling the bobbin. This section also has a bobbin transfer means for removing the bobbin from the bobbin core engaging device. The second section of the robotic hand has a first fixed finger and a second movable finger. The fingers are used for clamping at least one lamination thickness of paper from the bobbin therebetween and holding it while the robotic hand is indexed to thread a processing machine with the paper from the bobbin. The second section also has a bobbin core removing means formed by the first fixed finger and a movable third finger. The first and third fingers cooperate for engaging the bobbin core and removing it from the machine after all of the paper has been removed therefrom.

Abstract: A system and method for handling and delaminating a bobbin of sheet-like material, such as tipping paper, comprising a delaminator apparatus (100), a robotic arm assembly (182) having a robotic hand (185) connected thereto and a control console (212) for controlling the delaminator apparatus (100), the robotic arm assembly (182) and robotic hand (185) connected to the robotic arm assembly (182).

Abstract: A system and method for handling and delaminating a bobbin of sheet-like material, such as tipping paper, comprising a delaminator apparatus (100), a robotic arm assembly (182) having a robotic hand (185) connected thereto and a control console (212) for controlling the delaminator apparatus (100), the robotic arm assembly (182) and robotic hand (185) connected to the robotic arm assembly (182).

Abstract: Apparatus is provided for laminating a strip of foil to each edge of a double-width strip of cigarette tipping paper. A double-width strip of foil having a water-activated adhesive on one side is slit into two strips which are separated to the width of the tipping paper, run over a water-applying drum, and laid down on the tipping paper. The apparatus includes a low friction air bearing strip guiding system and a feedback system for controlling strip tension. The water-applying drum has a textured surface to retain sufficient water to activate the adhesive without overwetting the foil strip.

Abstract: An apparatus and method for marking a web at a selected location along its length. A coil is rotated on its axis to wind the web thereon and draw the web into the coil along a predetermined path. A flat marker is fed between the incoming portion of the web and the coil codirectionally with movement of the incoming portion so that a surface of the marker confronts and engages a surface of the web. Preferably, a marker having an adhesive face is fed so that such adhesive side engages the incoming portion of the web.

Abstract: Apparatus for maintaining suitable profiles of rod-shaped articles contained in a hopper includes an agitator translatable in the hopper in the direction of movement of conveyors fed by the hopper. A detector unit is provided for sensing the level of articles in the hopper and arrangement is made for rendering the detector unit inoperative during preselected times attending the placement of article storage trays atop the hopper.

Abstract: Apparatus is disclosed for calibrating a cigarette inspection device, whereby known defects, such as perforations, are placed in the wrappings of certain cigarettes as they pass through the cigarette inspection device, including a test drum for receiving the cigarettes to be inspected and associated with a pressure-responsive device to be connected successively to the interior of each cigarette at a test point, as it is moved about upon the periphery of the drum past the test point. In operation, a calibration control circuit is actuated to place a defect, in the form of a perforation, into three test cigarettes. Defects, of a magnitude greater than the acceptable limit, are placed in the first and third test cigarettes, and a defect within the acceptable limit is placed in the second test cigarette.