Abstract: Ceramic inks formulated for additive formation of proppants are provided, as well as methods of manufacturing such ink and ink systems including such ink. The proppant formed can contain a proppant core, a proppant shell, a proppant outer coating or any combination thereof. Additive methods for forming proppants are also provided. The ceramic ink can be applied drop-wise, linearly, in a planar fashion, or any combination thereof to form proppants. Additive fabricators configured to produce proppant are further provided, as are systems including the same and software for running the same.

Abstract: The present invention relates to a plurality of proppants, wherein at least a portion of the proppants are immobile proppants and are immobile in a proppant pack. The proppants, pre-aggregated proppants, immobile proppants, or any combination thereof can be used for fracking of a well for hydrocarbon recovery. A method of producing, immobilizing, localizing, or any combination thereof a plurality of proppants is provided by the present invention. The present invention also provides a method of immobilizing proppants including flowing a plurality of proppants into a subterranean location, and fusing the plurality of proppants to each other, to a subterranean surface, or a combination thereof to immobilize the plurality of proppants. The fusing can be accomplished using a chemical reaction, physical interaction, cross-linking, polymerization, microwave sintering, surface diffusion, magnetism, colloid destabilization, mechanical entanglement, interlocking, in-situ dimpling, or any combination thereof.

Abstract: Methods to classify a proppant with respect to functional performance is described and includes measuring a coefficient of restitution for the proppant. Methods to select a proppant, methods to design a proppant, methods to predict proppant performance in a subterranean formation, and methods for providing product specifications for proppants are also described as well as other uses.

Abstract: Ceramic inks formulated for additive formation of proppants are provided, as well as methods of manufacturing such ink and ink systems including such ink. The proppant formed can contain a proppant core, a proppant shell, a proppant outer coating or any combination thereof. Additive methods for forming proppants are also provided. The ceramic ink can be applied drop-wise, linearly, in a planar fashion, or any combination thereof to form proppants. Additive fabricators configured to produce proppant are further provided, as are systems including the same and software for running the same.

Abstract: The present invention relates to a plurality of proppants, wherein at least a portion of the proppants are immobile proppants and are immobile in a proppant pack. The proppants, pre-aggregated proppants, immobile proppants, or any combination thereof can be used for fracking of a well for hydrocarbon recovery. A method of producing, immobilizing, localizing, or any combination thereof a plurality of proppants is provided by the present invention. The present invention also provides a method of immobilizing proppants including flowing a plurality of proppants into a subterranean location, and fusing the plurality of proppants to each other, to a subterranean surface, or a combination thereof to immobilize the plurality of proppants. The fusing can be accomplished using a chemical reaction, physical interaction, cross-linking, polymerization, microwave sintering, surface diffusion, magnetism, colloid destabilization, mechanical entanglement, interlocking, in-situ dimpling, or any combination thereof.

Abstract: Methods to classify a proppant with respect to functional performance is described and includes measuring a coefficient of restitution for the proppant. Methods to select a proppant, methods to design a proppant, methods to predict proppant performance in a subterranean formation, and methods for providing product specifications for proppants are also described as well as other uses.