Abstract: A process for determining the DC current in a fuel cell power plant includes the steps of determining current value from a power electronics converter of a power conditioning system of the power plant; determining a correction factor based upon losses within the converter; and correcting the current value from the converter with the correction factor to determine DC current in the fuel cell. This process also includes determining voltage within the converter and use of the voltage along with the corrected current to determine the desired DC current value.

Abstract: A process for determining the DC current in a fuel cell power plant includes the steps of determining current value from a power electronics converter of a power conditioning system of the power plant; determining a correction factor based upon losses within the converter; and correcting the current value from the converter with the correction factor to determine DC current in the fuel cell. This process also includes determining voltage within the converter and use of the voltage along with the corrected current to determine the desired DC current value.

Abstract: A prime mover (28) in a heat recovery system drives an induction generator (8) which feeds power to a utility grid (9) through a breaker (10) but also powers a load including auxiliary induction motors (11, 12). To provide acceptable waveform and power factor, the auxiliary equipment is driven through IGBT switched bridge converters (13) by DC voltage (15) generated by an IGBT switched bridge converter (13a), instead of three-phase diode rectifiers (16). The switched bridge converter controller (14a) is responsive to a system process controller (23a) which causes the switched bridge controller (13a) to be driven in response to the voltage (26) and current (27) on the generator bus (17). This eliminates the need for harmonic filters (18) and power factor capacitors (20) while improving the quality of the power generated. The controller (23a) trips the breaker if the voltage, frequency or power factor is out of limits.

Abstract: During fuel cell startup and shutdown or other power reduction transitions of a fuel cell power plant, the excess electric energy generated by consumption of reactants is extracted by a storage control (200) in response to a controller (185) as current applied to an energy storage system 201 (a battery). In a boost embodiment, an inductor (205) and a diode (209) connect one terminal (156) of the stack (151) of the battery. An electronic switch connects the juncture of the inductor and the diode to both the other terminal (155) of the stack and the battery. The switch is alternately gated on and off by a signal (212) from a controller (185) until sufficient energy is transferred from the stack to the battery. In a buck environment, the switch and the inductor (205) connect one terminal (156) of the stack to the battery. A diode connects the juncture of the switch with the inductor to the other terminal (155) of the fuel cell stack and the battery.

Abstract: A fuel cell power plant (9) provides DC power to an inverter (12) which provides power to three-phase power lines (16) which are connectable to a power grid (18) by switches (17), and which are connected to a critical customer load (30). An energy storage device (40) provides DC power to a bidirectional DC/AC converter (36) which is connectable through switches (34) to said three-phase power lines or to said power grid. A diode (45) may passively provide fuel cell power plant energy directly to the energy storage device so as to charge it, or bypass the primary DC/AC inverter in the event that it fails. Lapses in power caused by the inverter shutting down due to perturbations on the grid are avoided by power supplied by the converter using energy from the energy storage device.

Abstract: A fuel cell stack (7) with output lines (8, 9) has a bank of supercapacitors (10) or batteries (10a) connected across the output lines, either directly or through a DC/DC converter (22). The fuel cell stack receives fuel either from a reformer (13) or a source (13a) of hydrogen. Power is supplied through a power conditioning system (15) to a load (16), all under the control of a controller (19). The supercapacitors or batteries receive additional charge from excess power when there is a sudden decrease in the load, and provide charge to the output power lines (8, 9) when there is a sudden increase in load demand. In one embodiment, the voltage of the supercapacitors or batteries always follow the voltage of the fuel cell stack, thereby providing or receiving commensurate charge. With the DC/DC converter, the supercapacitors or batteries may be operated at voltages which are a multiple or a fraction of fuel cell stack voltage, and may have voltages boosted or bucked to aid in response to transients.

Abstract: During startup or shutdown of a fuel cell power plant, the electric energy generated by consumption of reactants is extracted by a storage control (200) in response to a controller (185) as current applied to an energy storage system 201 (a battery). In a boost embodiment, an inductor (205) and a diode (209) connect one terminal (156) of the stack (151) of the battery. An electronic switch connects the juncture of the inductor and the diode to both the other terminal (155) of the stack and the battery. The switch is alternately gated on and off by a signal (212) from a controller (185) until sufficient energy is transferred from the stack to the battery. In a buck environment, the switch and the inductor (205) connect one terminal (156) of the stack to the battery. A diode connects the juncture of the switch with the inductor to the other terminal (155) of the fuel cell stack and the battery.