Abstract: A case assembly is provided. The case assembly comprises a first flange and a spot face in the first flange. The spot face has a D-shaped perimeter. A jacking insert is disposed in the spot face and has a D-shaped geometry. A threaded cylinder extends from the jacking insert into the first flange. A jacking insert is also provided. The jacking insert comprises a flat portion having a D-shaped geometry and a cylindrical portion having an internal thread configured to interface with a bolt.

Abstract: A case assembly is provided. The case assembly comprises a first flange and a spot face in the first flange. The spot face has a D-shaped perimeter. A jacking insert is disposed in the spot face and has a D-shaped geometry. A threaded cylinder extends from the jacking insert into the first flange. A jacking insert is also provided. The jacking insert comprises a flat portion having a D-shaped geometry and a cylindrical portion having an internal thread configured to interface with a bolt.

Abstract: A stator assembly having: an inner air seal carrier having a mounting body; a plurality of guide vanes secured to the mounting body via a plurality of fasteners; and a fastener retention mechanism secured to the mounting body via the plurality of fasteners. The fastener retention mechanism having: a housing defining an inner chamber; and a filler located within the inner chamber. The portions of the plurality of fasteners are encapsulated within the filler.

Abstract: An example method of assembling a turbomachine airfoil array includes, among other things, securing a partial airfoil array within a fixture, the partial airfoil array having at least one existing airfoil extending radially between an inner and an outer fairing and an open area where at least one existing airfoil has been removed. The method includes mounting a positioning saddle relative to a base of the fixture, the positioning saddle aligned with the open area, holding a replacement airfoil using the positioning saddle, applying a curable material at an interface between the replacement airfoil and the inner and outer fairing, and curing the curable material while maintaining a relative position between the replacement airfoil and the inner and outer fairing.

Abstract: A fixture for assembling a stator vane assembly for a gas turbine engine includes, an outer locating ring including a plurality of outer locating pins defining a position for each of a plurality of vanes relative to an outer fairing. An inner locating ring includes a plurality of inner locating rings defining a position of each of the plurality of vanes relative to an inner fairing. A clamp section includes a clamp portion and a clamp pin defining an angular orientation of each of the plurality of vanes relative to each of the inner and outer fairings. An inner locating section supports a plurality of radial locating pins defining a radial position of each of the plurality of vanes relative to the inner and outer fairings.

Abstract: An example method of assembling a turbomachine airfoil array includes, among other things, securing a partial airfoil array within a fixture, the partial airfoil array having at least one existing airfoil extending radially between an inner and an outer fairing and an open area where at least one existing airfoil has been removed. The method includes mounting a positioning saddle relative to a base of the fixture, the positioning saddle aligned with the open area, holding a replacement airfoil using the positioning saddle, applying a curable material at an interface between the replacement airfoil and the inner and outer fairing, and curing the curable material while maintaining a relative position between the replacement airfoil and the inner and outer fairing.

Abstract: A vane stage includes an arcuate platform defining a axial centerline axis having a pair of flanges that extend radially inward from the platform. The flanges are axially spaced from one another and from respective forward and aft ends of the platform. The vane stage includes a vane extending radially outward from the platform and a seal carrier mounted to the flanges of the platform. A method for constructing a vane stage includes sliding a seal carrier between flanges of an arcuate platform. Each flange includes at least a pair of through holes and interfaces with a respective axial side of the seal carrier. The method includes drilling through holes in each axial side of the seal carrier by using the through holes of each flange as guides.

Abstract: A case assembly is provided. The case assembly comprises a first flange and a spot face in the first flange. The spot face has a D-shaped perimeter. A jacking insert is disposed in the spot face and has a D-shaped geometry. A threaded cylinder extends from the jacking insert into the first flange. A jacking insert is also provided. The jacking insert comprises a flat portion having a D-shaped geometry and a cylindrical portion having an internal thread configured to interface with a bolt.

Abstract: Conduits for guiding the motion of an inner diameter shroud of a low pressure compressor of a gas turbine engine are disclosed. The inner diameter shroud has at least three slots formed in one or more radially inwardly extending flanges. Each of the conduits are configured to assemble with a respective one of the at least three slots. Each conduit comprises a bushing having a first panel, and the first panel is capable of being inserted in a respective one of the slots of the inner diameter shroud. The conduit further comprises a bracket capable of being attached to a bearing support of a fan intermediate case of the gas turbine engine. The bushing is capable of being attached to the bracket.

Abstract: A split case assembly for a gas turbine engine includes an outer diameter case defining a partial case structure for a gas turbine engine and multiple fixed-variable vanes attached to an inner diameter surface of the outer diameter case. Each of the fixed-variable vanes protrudes radially inward from the outer diameter case. Each of the fixed-variable vanes in the plurality of fixed-variable vanes is interfaced with one of a plurality of inner diameter boxes at a radially inward end of the fixed-variable vane, such that the inner diameter boxes define an inner diameter of a flow path and the outer diameter case defines an outer diameter flow path. Each of the fixed-variable vanes are interfaced with the one of the plurality of inner diameter boxes through at least one inner diameter shoe in a plurality of inner diameter shoes.

Abstract: An example method of assembling a turbomachine airfoil array includes, among other things, securing a partial airfoil array within a fixture, the partial airfoil array having at least one existing airfoil extending radially between an inner and an outer fairing and an open area where at least one existing airfoil has been removed. The method includes mounting a positioning saddle relative to a base of the fixture, the positioning saddle aligned with the open area, holding a replacement airfoil using the positioning saddle, applying a curable material at an interface between the replacement airfoil and the inner and outer fairing, and curing the curable material while maintaining a relative position between the replacement airfoil and the inner and outer fairing.

Abstract: A method of assembling gas turbine engine front architecture includes positioning a first shroud and a first shroud portion radially relative to one another. Multiple vanes are arranged circumferentially between the first shroud and the first shroud portion. A second shroud portion is secured to the first shroud portion about the vanes. The first and second shroud portions provide a second shroud. The vanes are mechanically isolated from the first and second shrouds.

Abstract: A variable vane includes a variable vane body that has an airfoil portion. The variable vane body is formed of a first material. A trunnion is attached at one end of the variable vane body. The trunnion includes a pivot formed of a second, different material.

Abstract: A turbofan engine structural guide vane is mounted to a forward bulkhead of a core engine case structure at an inner end and to a fan case at an outer end. A plurality of shear pins extend from the aft portion of the structural guide vane into a corresponding plurality of openings defined in the bulkhead for bearing circumferential loads.

Abstract: A fixture for assembling a stator vane assembly of a gas turbine engine includes a base which defines a multiple of locators to position each of a multiple of vanes relative to an outer fairing and an inner fairing. A first tangential wedge clamp is receivable in a first aperture located within the base for each of the multiple of vanes. A second tangential wedge clamp is receivable in a second aperture located within the base for each of the multiple of vanes.

Abstract: A stator vane assembly includes a vane having an inner end. In one example, the vane is aluminum. An inner shroud has an aperture receiving the inner end. A flexible material secures the inner end to the inner shroud. The material has an inner surface opposite the vane providing a seal land in one example. The inner shroud provides an arcuate inner shroud segment, which is constructed either cast aluminum or stamped sheet steel. An inner shroud segment has an arcuate wall providing multiple apertures, for example. First and second flanges are integral with and extending radially inwardly from a concave side of the wall.

Abstract: An assembly for use in a gas turbine engine includes an inner diameter (ID) shroud having a plurality of ID slots and an outer diameter (OD) shroud having a plurality of OD slots. The OD shroud is positioned radially outward from the ID shroud. A first stator airfoil extends from the ID shroud to the OD shroud. The first stator airfoil is positioned at least partially in one of the ID slots and is positioned at least partially in one of the OD slots. A first end of the first stator airfoil has one of a raised tab and an indented notch.

Abstract: An assembly for use in a gas turbine engine includes an inner diameter (ID) shroud having a plurality of ID slots and an outer diameter (OD) shroud having a plurality of OD slots and positioned radially outward from the ID shroud. A plurality of stator airfoils extend from the ID shroud to the OD shroud. Each of the stator airfoils is positioned at least partially in one of the ID slots and is positioned at least partially in one of the OD slots. A bumper is positioned proximate a first end of each of the stator airfoils so as to limit movement of the stator airfoils in a radial direction.

Abstract: A fixture for assembling a stator vane assembly for a gas turbine engine includes, an outer locating ring including a plurality of outer locating pins defining a position for each of a plurality of vanes relative to an outer fairing. An inner locating ring includes a plurality of inner locating rings defining a position of each of the plurality of vanes relative to an inner fairing. A clamp section includes a clamp portion and a clamp pin defining an angular orientation of each of the plurality of vanes relative to each of the inner and outer fairings. An inner locating section supports a plurality of radial locating pins defining a radial position of each of the plurality of vanes relative to the inner and outer fairings.

Abstract: A disclosed fixture for assembling a stator vane assembly for a gas turbine engine includes an outer locating ring including a plurality of outer locating pins defining a position for each of a plurality of vanes relative to an outer fairing and an inner locating ring including a plurality of inner locating rings defining a position of each of the plurality of vanes relative to an inner fairing. A clamp section includes a clamp portion and a clamp pin that define an angular orientation of each of the plurality of vanes relative to each of the inner and outer fairings, and an inner locating section supporting a plurality of radial locating pins defining a radial position of each of the plurality of vanes relative to the inner and outer fairings.