Patents by Inventor Steven J. Geissler

Steven J. Geissler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6819096
    Abstract: According to one embodiment, an apparatus is described. The apparatus includes a vacuum chamber and an electrical transformer to induce an electromagnetic field within the vacuum chamber. The transformer includes a primary winding, a secondary winding formed by the plasma loop, and a separate secondary winding implemented to measure the voltage along the plasma loop. The apparatus also includes a current transformer to measure the current flow through the plasma loop.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: November 16, 2004
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Juan Jose Gonzalez, Steven J. Geissler, Fernando Gustavo Tomasel
  • Patent number: 6815639
    Abstract: A method and apparatus for providing welding type power is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding, cutting or induction heating. The welding type current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and a controller power supply can also receive a range of input voltages and provide a control power signal to the controller, and a voltage independent of the input voltage.
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: November 9, 2004
    Assignee: Illinois Tool Works Inc.
    Inventor: Steven J. Geissler
  • Publication number: 20040183470
    Abstract: In accordance with one embodiment of the present invention, there is provided a switch-mode power supply to generate the heating current for a hot-filament electron-emitting cathode. The power supply directly couples, without an output transformer, the output from a full-bridge converter that operates at an output frequency in the range from ten Hz to ten kHz. A connection to a reference potential that minimizes the potential fluctuation of the cathode is provided by one of the direct-current inputs to the converter.
    Type: Application
    Filed: March 4, 2003
    Publication date: September 23, 2004
    Inventors: Steven J. Geissler, James R. Kahn, Harold R. Kaufman, Denis M. Shaw
  • Publication number: 20040160190
    Abstract: According to one embodiment, an apparatus is described. The apparatus includes a vacuum chamber, an electrical transformer coupled to the vacuum chamber, and an ignition circuit. The electrical transformer induces an electromagnetic field within the vacuum chamber. The transformer includes a primary winding and a magnetic core. In addition, the transformer includes a secondary winding, to which the circuit used to ignite the vacuum chamber is coupled. The ignition circuit is used to establish a controlled capacitive discharge that is used to ignite the vacuum chamber.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 19, 2004
    Inventors: Juan Jose Gonzalez, Andrew Shabalin, Steven J. Geissler, Fernando Gustavo Tomasel
  • Publication number: 20040150386
    Abstract: The invention relates to a method for providing a direct estimation of the power delivered to the plasma in a TCP source. According to one embodiment, an apparatus is described. The apparatus includes a vacuum chamber and an electrical transformer to induce an electromagnetic field within the vacuum chamber. The transformer includes a primary winding, a secondary winding formed by the plasma loop, and a separate secondary winding implemented to measure the voltage along the plasma loop. The apparatus also includes a current transformer to measure the current flow through the plasma loop.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 5, 2004
    Inventors: Juan Jose Gonzalez, Steven J. Geissler, Fernando Gustavo Tomasel
  • Publication number: 20040016724
    Abstract: A method and apparatus for providing welding type power is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding, cutting or induction heating. The welding type current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and a controller power supply can also receive a range of input voltages and provide a control power signal to the controller, and a voltage independent of the input voltage.
    Type: Application
    Filed: July 21, 2003
    Publication date: January 29, 2004
    Applicant: Illinois Tool Works Inc.
    Inventor: Steven J. Geissler
  • Patent number: 6384373
    Abstract: A power circuit for a welding power supply includes a control circuit, a power conversion circuit, a filter circuit, and a supplemental power circuit. The control circuit is configured to provide control signals to the power conversion circuit. The power conversion circuit is configured to generate a welding power based on the control signals. The filter circuit is configured to filter the welding power and to provide the filtered welding power at a welding output. The supplemental power circuit is configured to provide a supplemental power, wherein the supplemental power circuit is coupled across the filter circuit such that the filter circuit filters the supplemental power.
    Type: Grant
    Filed: October 3, 2000
    Date of Patent: May 7, 2002
    Assignee: Illinois Tool Works
    Inventors: Brian A. Schwartz, Steven J. Geissler
  • Publication number: 20020047000
    Abstract: A method and apparatus for providing welding type power is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding, cutting or induction heating. The welding type current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and a controller power supply can also receive a range of input voltages and provide a control power signal to the controller, and a voltage independent of the input voltage.
    Type: Application
    Filed: October 1, 2001
    Publication date: April 25, 2002
    Applicant: Illinois Tool Works Inc.
    Inventor: Steven J. Geissler
  • Patent number: 6329636
    Abstract: A method and apparatus for providing welding type power is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding, cutting or induction heating. The welding type current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and a controller power supply can also receive a range of input voltages and provide a control power signal to the controller, and a voltage independent of the input voltage.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: December 11, 2001
    Assignee: Illinois Tool Works Inc.
    Inventor: Steven J. Geissler
  • Patent number: 6107602
    Abstract: A welding power supply that includes a series resonant converter, including at least one switch and at least one capacitor is disclosed. The converter includes a switching circuit including an enable input. A voltage sensing circuit that determines the earliest safe switching time of the switch is provided. The safe switching time is the time that will prevent a peak voltage on the capacitor from exceeding a predetermined threshold for a next cycle of the converter. The voltage sensing circuit provides an enable signal to the enable input when the earliest switching time has passed, to enable the switching circuit. A pair of welding output terminals connected to the series resonant converter receives the output. A controller including a curve shaper, for providing a constant current output in the welding range is also disclosed. The controller also provides an adaptive hot start that provides varying amounts of energy in response to the welders skill.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: August 22, 2000
    Assignee: Illinois Tool Works Inc.
    Inventors: Steven J. Geissler, Todd G. Batzler
  • Patent number: 6043471
    Abstract: A system and method for inductively heating a workpiece includes a controller and a plurality of power supplies that receive and send signals to the controller. Induction heads receive power from the power supplies. The induction heads may be aligned with adjacent segments of the workpiece, and can span the perimeter of the workpiece. The gap between adjacent induction heads is less than one half the size of the adjacent induction heads, and preferably the induction heads abut or substantially abut. Each of the power supplies include feedback for controlling the power delivered to the segments of the workpiece. In alternative embodiments the feedback may be based on the current or power provided to the induction heads, or the power provided to the workpiece.
    Type: Grant
    Filed: November 9, 1998
    Date of Patent: March 28, 2000
    Assignee: Illinois Tool Works Inc.
    Inventors: Donald H. Wiseman, Steven J. Geissler
  • Patent number: 5824990
    Abstract: An inverter power supply for use with various voltage inputs is provided. The inverter power supply generally receives 208 VAC single-phase, 208 VAC three-phase, 230 VAC three-phase, 230 VAC single-phase, 460 VAC single-phase, or 460 VAC three-phase power and provides a DC output current for welding, heating or cutting applications. The power inverter circuit includes a first tank circuit and a second tank circuit which are configured in serial or parallel according to a particular voltage input. Dual contactor switches respond to control signals from an AC sense circuit in order to configure the inverter power supply for the appropriate voltage input. The dual contactors may be mechanically interlocked and driven off the DC power for the control board.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: October 20, 1998
    Assignee: Illinois Tool Works Inc.
    Inventors: Steven J. Geissler, Michael D. Madsen
  • Patent number: 5783799
    Abstract: A welding power supply that includes a series resonant converter, including at least one switch and at least one capacitor is disclosed. The converter includes a switching circuit including an enable input. A voltage sensing circuit that determines the earliest safe switching time of the switch is provided. The safe switching time is the time that will prevent a peak voltage on the capacitor from exceeding a predetermined threshold for a next cycle of the converter. The voltage sensing circuit provides an enable signal to the enable input when the earliest switching time has passed, to enable the switching circuit. A pair of welding output terminals connected to the series resonant converter receives the output. A controller including a curve shaper, for providing a constant current output in the welding range is also disclosed. The controller also provides an adaptive hot start that provides varying amounts of energy in response to the welders skill.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: July 21, 1998
    Assignee: Illinois Tool Works Inc.
    Inventor: Steven J. Geissler
  • Patent number: 5714731
    Abstract: A method and apparatus for arc welding, particularly starting an arc is disclosed. A welding power source that provides a welding current to an electrode and a workpiece includes a source of welding current having an inductor. The inductor and current source are connected to a pair of outputs, such as the output studs, and form a welding current path including the source of current, the output inductor, the outputs and the electrode and workpiece. A source of a high frequency voltage, such as a high frequency coupling coil is included in the welding current path. An arc starting circuit provides a controllable current path for current flow in the inductor prior to the application of high frequency voltage. The arc starting current path is not the welding current path.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: February 3, 1998
    Assignee: Illinois Tool Works Inc.
    Inventors: James Frank Ulrich, Michael David Madsen, Steven J. Geissler, Todd Gerald Batzler
  • Patent number: 5504309
    Abstract: An induction heater comprises a coupled pair of inverters and an induction head for generating heat, coupled to the second inverter. The output signal of the first inverter which operates at a fixed frequency, is controlled by feedback indicative of the heat output of the induction head. A control circuit processes the feedback information to compensate for power losses in the induction head. The output of the first inverter is electrically coupled to the input of the second inverter, which operates at an adjustable frequency which is selected by the user to optimize heating. The power delivered to the induction head is dependent on the output voltage of the second inverter, which is dependent on the output signal of the first inverter.
    Type: Grant
    Filed: June 7, 1994
    Date of Patent: April 2, 1996
    Assignee: Miller Electric Mfg. Co.
    Inventor: Steven J. Geissler
  • Patent number: 5343023
    Abstract: An induction heater comprises a coupled pair of inverters and an induction head for generating heat, coupled to the second inverter. The first inverter operates at a constant frequency, but the total output current is controlled through pulse width modulation. The output current is rectified and provided as a DC input voltage, proportional to the total output current of the first inverter, to the second inverter. The second inverter operates at an adjustable frequency which is selected by the user to optimize heating. The power delivered to the induction heater is dependent on the output voltage of the second inverter, which is dependent on the input voltage to the second inverter, and the output current of the first inverter.
    Type: Grant
    Filed: August 23, 1991
    Date of Patent: August 30, 1994
    Assignee: Miller Electric Mfg. Co.
    Inventor: Steven J. Geissler