Patents by Inventor Steven J. Pachuta

Steven J. Pachuta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200023299
    Abstract: A method of making a fluorinated fibrous web, which method includes providing a nonwoven web 22 that contains polymeric fibers, creating a plasma that contains fluorine atoms at a first location 14, and contacting the nonwoven web with products from the plasma at a second location 26 remote from the first location 14. The method avoids exposure of the web to the plasma and hence expands the manufacturing processing window. Webs so fluorinated have a different C3F4H+ to C2F5+ ratio when compared to locally fluorinated webs having similar levels of surface fluorination. The remote fluorinated webs can be subsequently charged electrically to provide a good performing electret filter 40 suitable for use in an air purifying respirator 30. Webs fluorinated in accordance with this invention also may exhibit good performance even after being “aged” at high temperatures.
    Type: Application
    Filed: September 30, 2019
    Publication date: January 23, 2020
    Inventors: Seth M. Kirk, Marvin E. Jones, Steven J. Pachuta, Andrew W. Chen, William P. Klinzing, Patrick J. Sager
  • Patent number: 10464001
    Abstract: A method of making a fluorinated fibrous web, which method includes providing a nonwoven web 22 that contains polymeric fibers, creating a plasma that contains fluorine atoms at a first location 14, and contacting the nonwoven web with products from the plasma at a second location 26 remote from the first location 14. The method avoids exposure of the web to the plasma and hence expands the manufacturing processing window. Webs so fluorinated have a different C3F4H+ to C2F5+ ratio when compared to locally fluorinated webs having similar levels of surface fluorination. The remote fluorinated webs can be subsequently charged electrically to provide a good performing electret filter 40 suitable for use in an air purifying respirator 30. Webs fluorinated in accordance with this invention also may exhibit good performance even after being “aged” at high temperatures.
    Type: Grant
    Filed: November 21, 2016
    Date of Patent: November 5, 2019
    Assignee: 3M Innovative Properties Company
    Inventors: Seth M. Kirk, Marvin E. Jones, Steven J. Pachuta, Andrew W. Chen, William P. Klinzing, Patrick J. Sager
  • Patent number: 10035909
    Abstract: Compositions comprising surface-modified calcite nanoparticles dispersed in a curable resin and to coatings and fibrous composites incorporating such compositions are described. The nanocalcite particles have a high magnesium to calcium surface concentration ratio. The surface-modifying agents include a binding group ionically associated with the nanoparticles, and a compatiblizing segment compatible with the curable resin. The surface-modifying agent may also include a reactive group capable of reacting with the curable resin. Methods of preparing nanocalcite composites, and coatings and fibrous composites prepared from such nanocalcite composites are also described.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: July 31, 2018
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: William J. Schultz, Mary I. Buckett, Peter D. Condo, Douglas P. Goetz, Chad A. Haraldson, Mark McCormick, Wendy L. Thompson, Steven J. Pachuta
  • Publication number: 20170080369
    Abstract: A method of making a fluorinated fibrous web, which method includes providing a nonwoven web 22 that contains polymeric fibers, creating a plasma that contains fluorine atoms at a first location 14, and contacting the nonwoven web with products from the plasma at a second location 26 remote from the first location 14. The method avoids exposure of the web to the plasma and hence expands the manufacturing processing window. Webs so fluorinated have a different C3F4H+ to C2F5+ ratio when compared to locally fluorinated webs having similar levels of surface fluorination. The remote fluorinated webs can be subsequently charged electrically to provide a good performing electret filter 40 suitable for use in an air purifying respirator 30. Webs fluorinated in accordance with this invention also may exhibit good performance even after being “aged” at high temperatures.
    Type: Application
    Filed: November 21, 2016
    Publication date: March 23, 2017
    Inventors: Seth M. Kirk, Marvin E. Jones, Steven J. Pachuta, Andrew W. Chen, William P. Klinzing, Patrick J. Sager
  • Publication number: 20150024148
    Abstract: A method of making a fluorinated fibrous web, which method includes providing a nonwoven web 22 that contains polymeric fibers, creating a plasma that contains fluorine atoms at a first location 14, and contacting the nonwoven web with products from the plasma at a second location 26 remote from the first location 14. The method avoids exposure of the web to the plasma and hence expands the manufacturing processing window. Webs so fluorinated have a different C3F4H+ to C2F5+ ratio when compared to locally fluorinated webs having similar levels of surface fluorination. The remote fluorinated webs can be subsequently charged electrically to provide a good performing electret filter 40 suitable for use in an air purifying respirator 30. Webs fluorinated in accordance with this invention also may exhibit good performance even after being “aged” at high temperatures.
    Type: Application
    Filed: October 2, 2014
    Publication date: January 22, 2015
    Inventors: Seth M. Kirk, Marvin E. Jones, Steven J. Pachuta, Andrew W. Chen, William P. Klinzing, Patrick J. Sager
  • Publication number: 20120245253
    Abstract: Compositions comprising surface-modified calcite nanoparticles dispersed in a curable resin and to coatings and fibrous composites incorporating such compositions are described. The nanocalcite particles have a high magnesium to calcium surface concentration ratio. The surface-modifying agents include a binding group ionically associated with the nanoparticles, and a compatiblizing segment compatible with the curable resin. The surface-modifying agent may also include a reactive group capable of reacting with the curable resin. Methods of preparing nanocalcite composites, and coatings and fibrous composites prepared from such nanocalcite composites are also described.
    Type: Application
    Filed: December 17, 2009
    Publication date: September 27, 2012
    Inventors: William J. Schultz, Mary I. Buckett, Peter D. Condo, Douglas P. Goetz, Chad A. Haraldson, Mark McCormick, Wendy L. Thompson, Steven J. Pachuta
  • Publication number: 20110162653
    Abstract: A method of making a fluorinated fibrous web, which method includes providing a nonwoven web 22 that contains polymeric fibers, creating a plasma that contains fluorine atoms at a first location 14, and contacting the nonwoven web with products from the plasma at a second location 26 remote from the first location 14. The method avoids exposure of the web to the plasma and hence expands the manufacturing processing window. Webs so fluorinated have a different C3F4H+ to C2F5+ ratio when compared to locally fluorinated webs having similar levels of surface fluorination. The remote fluorinated webs can be subsequently charged electrically to provide a good performing electret filter 40 suitable for use in an air purifying respirator 30. Webs fluorinated in accordance with this invention also may exhibit good performance even after being “aged” at high temperatures.
    Type: Application
    Filed: March 16, 2011
    Publication date: July 7, 2011
    Inventors: Seth M. Kirk, Marvin E. Jones, Steven J. Pachuta, Andrew W. Chen, William P. Klinzing, Patrick J. Sager
  • Publication number: 20100252047
    Abstract: A method of making a fluorinated fibrous web, which method includes providing a nonwoven web 22 that contains polymeric fibers, creating a plasma that contains fluorine atoms at a first location 14, and contacting the nonwoven web with products from the plasma at a second location 26 remote from the first location 14. The method avoids exposure of the web to the plasma and hence expands the manufacturing processing window. Webs so fluorinated have a different C3F4H+ to C2F5+ ratio when compared to locally fluorinated webs having similar levels of surface fluorination. The remote fluorinated webs can be subsequently charged electrically to provide a good performing electret filter 40 suitable for use in an air purifying respirator 30. Webs fluorinated in accordance with this invention also may exhibit good performance even after being “aged” at high temperatures.
    Type: Application
    Filed: April 3, 2009
    Publication date: October 7, 2010
    Inventors: Seth M. Kirk, Marvin E. Jones, Steven J. Pachuta, Andrew W. Chen, William P. Klinzing, Patrick J. Sager
  • Patent number: 7244292
    Abstract: An electret article that includes a polymeric material that has electric charge imparted thereto, that has one or more heteroatoms, that has a fluorosaturation ratio of less than 200, and that has an atomic percent fluorine of greater than about 40%. The inventive electret article is resistant to charge degradation upon exposure to high temperatures for prolonged time periods.
    Type: Grant
    Filed: May 2, 2005
    Date of Patent: July 17, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Seth M. Kirk, Gerald R. Spartz, Marvin E. Jones, Steven J. Pachuta, John S. Huberty
  • Patent number: 7244291
    Abstract: An electret article that includes a polymeric material that has electric charge imparted thereto, that has a CF3:CF2 ratio of at least 0.15 and that has a fluorosaturation ratio greater than about 200. The electret article may be in the form of a porous web of polymeric fibers suitable for use as a filter. The inventive electret article is resistant to charge degradation upon exposure to high temperatures for prolonged time periods.
    Type: Grant
    Filed: May 2, 2005
    Date of Patent: July 17, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Gerald R. Spartz, Seth M. Kirk, Marvin E. Jones, Hyacinth L. Cabibil, Alan D. Rousseau, Steven J. Pachuta