Patents by Inventor Steven J. Wesolowski
Steven J. Wesolowski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10239371Abstract: A non-driven axle for a vehicle or a trailer is provided. The non-driven axle includes a first arm portion, a second arm portion, and a central portion. The first arm portion is for rotatably mounting a first wheel hub. The second arm portion is for rotatably mounting a second wheel hub. The second arm portion is on an axial end of the central portion opposite the first arm portion. The central portion is between the first arm portion and the second arm portion and may be substantially arch-shaped or substantially ring-shaped. The substantially arch-shaped central portion includes a main portion and a radially inner portion. The substantially ring-shaped central portion includes a main portion and an inner portion. The non-driven axle reduces a weight of a vehicle or trailer while capable of being lifted without interfering with an operation of a drive axle.Type: GrantFiled: November 10, 2016Date of Patent: March 26, 2019Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Steven G. Slesinski, Steven J. Wesolowski, James F. Ziech
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Publication number: 20180372200Abstract: A computer-implemented system for a vehicle having an engine, a battery system, a first motor/generator, and a second motor/generator, each motor/generator operably coupled to a ball-planetary variator (CVP), the computer-implemented system comprising: a digital processing device comprising an operating system configured to perform executable instructions and a memory device; a computer program including instructions executable by the digital processing device, the computer program comprising a software module configured to manage a plurality of vehicle driving conditions; a hybrid supervisory controller; and a plurality of sensors configured to monitor vehicle parameters including at least one of CVP input speed, engine torque, accelerator pedal position, CVP speed ratio, and battery charge, wherein the software module includes a plurality of software sub-modules configured to optimize the CVP speed ratio based at least in part on one of the vehicle parameters monitored by the plurality of sensors.Type: ApplicationFiled: December 15, 2016Publication date: December 27, 2018Applicant: Dana LimitedInventors: Krishna KUMAR, Steven J. WESOLOWSKI
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Publication number: 20180370345Abstract: A hybrid drivetrain (100) is provided. The hybrid drivetrain comprises a power source (102), a first motor generator assembly (104), and an electric axle drive unit (106). The first motor generator assembly includes a primary clutch (114) for drivingly engaging the power source with a first motor-generator (116). The electric axle drive unit comprises at least a second motor generator (140) drivingly engaged with the first motor generator and a pair of wheel assemblies (112). The power source, the first motor generator assembly, and the electric axle drive unit facilitate operating the hybrid drivetrain as a series-parallel hybrid drivetrain in a plurality of operating modes. The hybrid drivetrain meets the exacting needs of commercial vehicles while providing fuel efficiency improvements for vehicles incorporating the hybrid drivetrain.Type: ApplicationFiled: December 5, 2016Publication date: December 27, 2018Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: RAYMOND J. HAKA, KRISHNA KUMAR, STEVEN J. WESOLOWSKI, JAMES F. ZIECH
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Publication number: 20180257478Abstract: Regular torque split planetary gear trains for automotive hybrid powertrains are limited by the fixed ratio of the planetary gear train. A powertrain incorporating a continuously variable transmission using a torque split with variable ratios enables the powertrain to use the ideal operating lines (IOL) of the engine, electric motor and generator along with the high voltage battery charge/discharge paths, depending upon the mode of operation (charge sustain or charge deplete modes) of the hybrid powertrain. A powertrain further equipped with a hybrid supervisory controller that chooses the torque split and path of highest efficiency from engine to wheel, can operate at the best potential overall efficiency point in any mode and also provide torque variability, thereby leading to the best combination of powertrain performance and fuel efficiency. Embodiments of powertrain configurations that can improve the efficiency of hybrid vehicles are discussed herein.Type: ApplicationFiled: September 16, 2016Publication date: September 13, 2018Applicant: DANA LIMITEDInventors: RAYMOND J. HAKA, KRISHNA KUMAR, ROBERT A. SMITHSON, STEVEN J. WESOLOWSKI, JAMES F. ZIECH
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Patent number: 9950604Abstract: A vehicle driveline and a method for synchronizing a flywheel and the vehicle driveline are provided. The vehicle driveline includes a power source, a primary clutch drivingly engaged with the power source, a primary transmission drivingly engaged with the primary clutch, a secondary transmission drivingly engaged with one of a portion of the primary clutch and an input of the primary transmission, a controller in communication with the secondary transmission, and a flywheel drivingly engaged with the secondary transmission. The vehicle driveline facilitates a transfer of energy to and from the flywheel based on at least one of a state of charge of the flywheel, a power requirement of the vehicle driveline, and a state of operation of the power source.Type: GrantFiled: March 6, 2017Date of Patent: April 24, 2018Assignee: Dana LimitedInventors: Steven J. Wesolowski, Donald J. Remboski, Timothy J. Morscheck, Mark R. J. Versteyhe, Mathieu Dutré
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Publication number: 20180051637Abstract: A method of protecting a multi-function drive axle system from damage, comprising the steps of: determining the axle torque and speed from sensors positioned on the multi-function drive axle system; using the axle torque and speed to approximate damage values for the driveline of the multi-function drive axle system; comparing the approximated values of driveline damage with driveline damage durability targets; identifying if the approximated values of driveline damage exceed the driveline damage durability targets; and limiting the engine torque and/or speed to produce an axle torque and speed corresponding to driveline damage values that do not exceed the driveline damage durability targets.Type: ApplicationFiled: August 16, 2016Publication date: February 22, 2018Inventors: Richard Nellums, Donald J. Remboski, Steven J. Wesolowski
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Publication number: 20170174066Abstract: A vehicle driveline and a method for synchronizing a flywheel and the vehicle driveline are provided. The vehicle driveline includes a power source, a primary clutch drivingly engaged with the power source, a primary transmission drivingly engaged with the primary clutch, a secondary transmission drivingly engaged with one of a portion of the primary clutch and an input of the primary transmission, a controller in communication with the secondary transmission, and a flywheel drivingly engaged with the secondary transmission. The vehicle driveline facilitates a transfer of energy to and from the flywheel based on at least one of a state of charge of the flywheel, a power requirement of the vehicle driveline, and a state of operation of the power source.Type: ApplicationFiled: March 6, 2017Publication date: June 22, 2017Inventors: Steven J. Wesolowski, Donald J. Remboski, Timothy J. Morscheck, Mark R.J. Versteyhe, Mathieu Dutré
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Publication number: 20170129559Abstract: A non-driven axle for a vehicle or a trailer is provided. The non-driven axle includes a first arm portion, a second arm portion, and a central portion. The first arm portion is for rotatably mounting a first wheel hub. The second arm portion is for rotatably mounting a second wheel hub. The second arm portion is on an axial end of the central portion opposite the first arm portion. The central portion is between the first arm portion and the second arm portion and may be substantially arch-shaped or substantially ring-shaped. The substantially arch-shaped central portion includes a main portion and a radially inner portion. The substantially ring-shaped central portion includes a main portion and an inner portion. The non-driven axle reduces a weight of a vehicle or trailer while capable of being lifted without interfering with an operation of a drive axle.Type: ApplicationFiled: November 10, 2016Publication date: May 11, 2017Inventors: Steven G. Slesinski, Steven J. Wesolowski, James F. Ziech
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Patent number: 9623743Abstract: A vehicle driveline and a method for synchronizing a flywheel and the vehicle driveline are provided. The vehicle driveline includes a power source, a primary clutch drivingly engaged with the power source, a primary transmission drivingly engaged with the primary clutch, a secondary transmission drivingly engaged with one of a portion of the primary clutch and an input of the primary transmission, a controller in communication with the secondary transmission, and a flywheel drivingly engaged with the secondary transmission. The vehicle driveline facilitates a transfer of energy to and from the flywheel based on at least one of a state of charge of the flywheel, a power requirement of the vehicle driveline, and a state of operation of the power source.Type: GrantFiled: October 11, 2012Date of Patent: April 18, 2017Assignee: Dana LimitedInventors: Steven J. Wesolowski, Donald J. Remboski, Timothy J. Morscheck, Mark R. J. Versteyhe, Mathieu Dutré
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Patent number: 9457656Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a bevel gear inter-axle differential, a first axle assembly, a second axle assembly, a first clutching device, and a second clutching device. The first axle assembly is drivingly engaged with the first shaft. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with a portion of the bevel gear inter-axle differential.Type: GrantFiled: July 2, 2015Date of Patent: October 4, 2016Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Patent number: 9457657Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a planetary inter-axle differential, a first axle assembly, a second axle assembly, a first clutching device, and a second clutching device. The first axle assembly is drivingly engaged with a portion of the planetary inter-axle differential. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with a portion of the planetary inter-axle differential.Type: GrantFiled: July 2, 2015Date of Patent: October 4, 2016Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Patent number: 9457655Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a first axle assembly, a second axle assembly, a first clutching device, a second clutching device, and an axle assembly housing. At least a portion of the first shaft, the second clutching device, and at least one of the first axle assembly and the second axle assembly are disposed in the axle assembly housing. The first axle assembly is drivingly engaged with the first shaft. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with one of the first shaft and a portion of the first axle assembly.Type: GrantFiled: July 2, 2015Date of Patent: October 4, 2016Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Patent number: 9428050Abstract: A method of operating a drive axle system is provided. The method comprises the steps of rotating a first shaft, drivingly engaging a first axle assembly, drivingly engaging a second axle assembly, moving a second clutching device into a position to disengage a second driving gear of the second axle assembly, and moving a first clutching device into a position to disengage a first portion from a second portion of one of a second pair of output axles, thereby allowing the second driving gear to coast to a substantially non-moving state.Type: GrantFiled: July 2, 2015Date of Patent: August 30, 2016Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Patent number: 9333857Abstract: A drive axle system (10) and a method for adapting a shift schedule of a drive axle system (10) based on an input is provided. The drive axle system (10) comprises a first shaft (18), a first axle assembly (14), a second axle assembly (16), a clutching device (28), a controller (55), and a plurality of sensors (75). The plurality of sensors (75) are in communication with the controller (55) for sensing at least one of an environmental condition and at least one operating condition the drive axle system (10). Based on the information from the plurality of sensors (75) the controller (55) selects one of a plurality of shift schedules and places the clutching device (28) in one of a first position and a second position.Type: GrantFiled: March 13, 2014Date of Patent: May 10, 2016Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Timothy J. Morscheck, Kenneth E. Cooper, James F. Ziech, Steven J. Wesolowski, Richard A. Nellums, Donald J. Remboski
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Publication number: 20160046185Abstract: A drive axle system (10) and a method for adapting a shift schedule of a drive axle system (10) based on an input is provided. The drive axle system (10) comprises a first shaft (18), a first axle assembly (14), a second axle assembly (16), a clutching device (28), a controller (55), and a plurality of sensors (75). The plurality of sensors (75) are in communication with the controller (55) for sensing at least one of an environmental condition and at least one operating condition the drive axle system (10). Based on the information from the plurality of sensors (75) the controller (55) selects one of a plurality of shift schedules and places the clutching device (28) in one of a first position and a second position.Type: ApplicationFiled: March 13, 2014Publication date: February 18, 2016Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: TIMOTHY J. MORSCHECK, KENNETH E. COOPER, JAMES F. ZIECH, STEVEN J. WESOLOWSKI, RICHARD A. NELLUMS, DONALD J. REMBOSKI
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Publication number: 20150375618Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a bevel gear inter-axle differential, a first axle assembly, a second axle assembly, a first clutching device, and a second clutching device. The first axle assembly is drivingly engaged with the first shaft. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with a portion of the bevel gear inter-axle differential.Type: ApplicationFiled: July 2, 2015Publication date: December 31, 2015Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Publication number: 20150375619Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a planetary inter-axle differential, a first axle assembly, a second axle assembly, a first clutching device, and a second clutching device. The first axle assembly is drivingly engaged with a portion of the planetary inter-axle differential. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with a portion of the planetary inter-axle differential.Type: ApplicationFiled: July 2, 2015Publication date: December 31, 2015Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Publication number: 20150375617Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a first axle assembly, a second axle assembly, a first clutching device, a second clutching device, and an axle assembly housing. At least a portion of the first shaft, the second clutching device, and at least one of the first axle assembly and the second axle assembly are disposed in the axle assembly housing. The first axle assembly is drivingly engaged with the first shaft. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with one of the first shaft and a portion of the first axle assembly.Type: ApplicationFiled: July 2, 2015Publication date: December 31, 2015Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Publication number: 20150298545Abstract: A method of operating a drive axle system is provided. The method comprises the steps of rotating a first shaft, drivingly engaging a first axle assembly, drivingly engaging a second axle assembly, moving a second clutching device into a position to disengage a second driving gear of the second axle assembly, and moving a first clutching device into a position to disengage a first portion from a second portion of one of a second pair of output axles, thereby allowing the second driving gear to coast to a substantially non-moving state.Type: ApplicationFiled: July 2, 2015Publication date: October 22, 2015Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: James F. Ziech, Donald J. Remboski, Steven J. Wesolowski, Timothy J. Morscheck
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Patent number: 9156353Abstract: A wheel hub transmission for a vehicle driveline is provided. The wheel hub transmission includes an input shaft, a planetary gear arrangement, a casing member, and a clutching device. The input shaft is drivingly engaged with a power source and the planetary gear arrangement. The planetary gear arrangement is drivingly engaged with the input shaft and is in one of driving engagement and selective driving engagement with the casing member. The clutching device may be selectively drivingly engaged with a portion of the planetary gear arrangement, wherein upon engagement of the clutching device the planetary gear arrangement is fixed. The wheel hub transmission facilitates a torque multiplication at the wheel hub transmission, which reduces an amount of torque applied to a portion of the vehicle driveline.Type: GrantFiled: April 2, 2013Date of Patent: October 13, 2015Assignee: Dana LimitedInventors: Jacqueline Dedo, Steven J. Wesolowski, Donald J. Remboski, Mark R. J. Versteyhe