Abstract: A system for cutting cores used to wind up web materials or as a base structure for containers and other devices is provided. The system uses a core guidance tube in one aspect to position a continuously forming core while a laser beam is directed at the core to cut the core into desired lengths. A method for using the system is further provided.

Abstract: A web cut-off assembly for a rewinder apparatus includes a bedroll having a pair of retractable bedroll blades that move to a protracted position to engage the web material for a web cutting event. A chopper roll is disposed proximate to the bedroll and includes a first blade and a second blade extending from a circumference thereof. The first and second blades rotationally intermeshing with the bedroll blades in the web cutting event. The second blade is configured to effectively stretch and hold the web relative to the bedroll blades as the first blade severs the web in the web cutting process.

Abstract: A device including blades and pins is mounted for interaction with a bedroll for separating or cutting a web or sheet of material as the web travels around the circumference of the bedroll. The assembly comprises a clamp having a bottom side and a front side. Two blades having an upper surface and a lower surface are provided, with a blade spacer located between the blades, and operably connected to the clamp. A blade from a nearby chopper roll is adapted to engage the blades of the device to separate a sheet as it travels along the processing pathway. A unitary elongated mandrel that is fixed in relation to the blade, and configured to carry or move a severed web, is provided. The unitary mandrel employs a strut from which projections or pins extend in a line or row, the pins being adapted to pierce and carry the severed tail of the web to a core for gluing the tail to the core, followed by winding.

Abstract: A system for cutting cores used to wind up web materials or as a base structure for containers and other devices is provided. The system uses a core guidance tube in one aspect to position a continuously forming core while a laser beam is directed at the core to cut the core into desired lengths. A method for using the system is further provided.

Abstract: A method for directly forming and finishing a web product is provided. The method includes forming a web on a forming apparatus, continuously transferring the formed web to a conveyor, performing a converting step on the web as the web is continuously supported and advanced on the conveyor, and finishing the web into a product substantially ready for packaging. A system for performing the method is also provided.

Abstract: A web cut-off assembly for a rewinder apparatus includes a bedroll having a pair of retractable bedroll blades that move to a protracted position to engage the web material for a web cutting event. A chopper roll is disposed proximate to the bedroll and includes a first blade and a second blade extending from a circumference thereof. The first and second blades rotationally intermeshing with the bedroll blades in the web cutting event. The second blade is configured to effectively stretch and hold the web relative to the bedroll blades as the first blade severs the web in the web cutting process.

Abstract: A method for directly forming and finishing a web product is provided. The method includes forming a web on a forming apparatus, continuously transferring the formed web to a conveyor, performing a converting step on the web as the web is continuously supported and advanced on the conveyor, and finishing the web into a product substantially ready for packaging. A system for performing the method is also provided.

Abstract: A device including blades and pins is mounted for interaction with a bedroll for separating or cutting a web or sheet of material as the web travels around the circumference of the bedroll. The assembly comprises a clamp having a bottom side and a front side. Two blades having an upper surface and a lower surface are provided, with a blade spacer located between the blades, and operably connected to the clamp. A blade from a nearby chopper roll is adapted to engage the blades of the device to separate a sheet as it travels along the processing pathway. A unitary elongated mandrel that is fixed in relation to the blade, and configured to carry or move a severed web, is provided. The unitary mandrel employs a strut from which projections or pins extend in a line or row, the pins being adapted to pierce and carry the severed tail of the web to a core for gluing the tail to the core, followed by winding.