Abstract: Techniques for product-stacking and case-packing are particularly adapted for product that is packaged in envelopes or flexibly-sided containers. Such products include may different types, such as foodstuffs, books, boxed goods, etc. In an example, a product-stacking and case-packing system may include a product-stacking assembly and a case-packing assembly. In the example, the product-stacking assembly may be configured with a plurality of pairs of flights, each pair of flights programmed to move according to operation of an associated pair servo motors, and programmed to receive and down-stack incoming product items into groups. In the example, the case-packing assembly may include a robotic arm and end-of-arm tool configured to grasp one or more groups of stacked product items, when pushed from the product-stacking assembly, and place each group of stacked product items in a case (e.g., a cardboard box).

Abstract: Flight and indexing assemblies for automated packaging systems provide better product spacing for faster and more reliable automation. In an example, a plurality of flights may include a plate- or sheet-like body with a perpendicular flange extending from an upper portion of the flight. Two adjacent flanges contain a pouch or other product to be packaged in a case. A flange constrains an upper portion of each pouch to a confined and predetermined area, thereby aiding grippers of an end-of-arm tool to grasp the pouches. A flight and product indexing assembly is configured to control spacing between adjacent flights, and to position pouches constrained between adjacent flights, so that flights position product at predetermined locations for gripping by the end-of-arm tool.

Abstract: Techniques for product-stacking and case-packing are particularly adapted for product that is packaged in envelopes or flexibly-sided containers. Such products include may different types, such as foodstuffs, books, boxed goods, etc. In an example, a product-stacking and case-packing system may include a product-stacking assembly and a case-packing assembly. In the example, the product-stacking assembly may be configured with a plurality of pairs of flights, each pair of flights programmed to move according to operation of an associated pair servo motors, and programmed to receive and down-stack incoming product items into groups. In the example, the case-packing assembly may include a robotic arm and end-of-arm tool configured to grasp one or more groups of stacked product items, when pushed from the product-stacking assembly, and place each group of stacked product items in a case (e.g., a cardboard box).

Abstract: Flight and indexing assemblies for automated packaging systems provide better product spacing for faster and more reliable automation. In an example, a plurality of flights may include a plate- or sheet-like body with a perpendicular flange extending from an upper portion of the flight. Two adjacent flanges contain a pouch or other product to be packaged in a case. A flange constrains an upper portion of each pouch to a confined and predetermined area, thereby aiding grippers of an end-of-arm tool to grasp the pouches. A flight and product indexing assembly is configured to control spacing between adjacent flights, and to position pouches constrained between adjacent flights, so that flights position product at predetermined locations for gripping by the end-of-arm tool.

Abstract: In one example of a vertical load case packer, guide rods provide horizontal adjustment of a tipping conveyor assembly to position the tipping conveyor assembly at a desired distance from the at least one bucket assembly. In operation, an indexing assembly advances case(s) into the tipping conveyor assembly. Side belts in the tipping conveyor assembly move and grip the case(s). A pivot rotates the tipping conveyor from a position wherein an open end of a case is oriented upwardly to a position wherein the open end is oriented horizontally to receive the product. Each bucket assembly receives product and delivers it to a case. A sliding bottom plate in the bucket assembly supports horizontally loaded product and advances the product into a case. A pusher plate prevents product from withdrawing from the case as the sliding bottom plate is withdrawn and further inserts the product into the case if needed.

Abstract: In one example of a vertical load case packer, guide rods provide horizontal adjustment of a tipping conveyor assembly to position the tipping conveyor assembly at a desired distance from the at least one bucket assembly. In operation, an indexing assembly advances case(s) into the tipping conveyor assembly. Side belts in the tipping conveyor assembly move and grip the case(s). A pivot rotates the tipping conveyor from a position wherein an open end of a case is oriented upwardly to a position wherein the open end is oriented horizontally to receive the product. Each bucket assembly receives product and delivers it to a case. A sliding bottom plate in the bucket assembly supports horizontally loaded product and advances the product into a case. A pusher plate prevents product from withdrawing from the case as the sliding bottom plate is withdrawn and further inserts the product into the case if needed.