Patents by Inventor Steven L. Edwards

Steven L. Edwards has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8435381
    Abstract: An absorbent fabric-creped cellulosic web includes a plurality of fiber-enriched regions of a relatively high local basis weight, interconnected by way of a plurality of lower local basis weight linking regions. The fiber-enriched regions comprise a plurality of microfolds with fold lines extending transverse to the machine direction (MD).
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: May 7, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Patent number: 8409404
    Abstract: A multi-ply absorbent towel made from papermaking fiber comprising at least a first ply and a second ply bonded together, the towel having a basis weight of greater than 30 lbs per 3000 ft2 ream (48.8 gsm) and less than 50 lbs per 3000 ft2 ream (81.4 gsm), wherein the plies are selected and adhered together such that the towel typically exhibits (i) a GM TEA, mm-g/mm2 of greater than [0.00125 (GM Tensile, g/3?)?0.75] and (ii) a GM Tensile Modulus, g/in/%, less than [0.0083 (GM Tensile Strength, g/3?)+15.4] {(i) a GM TEA, mm g/mm2, of greater than [0.00952 (GM Tensile, g/cm)?0.75] and (ii) a GM Tensile Modulus, g/cm/%, less than [0.0249 (GM Tensile Strength, g/cm)+6.06}.
    Type: Grant
    Filed: August 24, 2007
    Date of Patent: April 2, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Frank D. Harper, Joseph H. Miller, Mark L. Robinson, Thomas J. Phillip, Steven L. Edwards
  • Patent number: 8398818
    Abstract: An absorbent cellulosic sheet having a variable local basis weight includes a patterned papermaking-fiber reticulum provided with (a) a plurality of generally machine direction (MD) oriented elongated densified regions of compressed paper-making fibers having a relatively low local basis weight as well as leading and trailing edges, the densified regions being arranged in a repeating pattern of a plurality of generally parallel linear arrays that are longitudinally staggered with respect to each other such that a plurality of intervening linear arrays are disposed between a pair of cross machine (CD) direction aligned densified regions, and (b) a plurality of fiber-enriched, pileated regions having a relatively high local basis weight interspersed between and connected with the densified regions, the pileated regions having crests extending generally in the cross-machine direction of the sheet.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: March 19, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8398820
    Abstract: A method of making a belt-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the nascent web having the apparently random fiber distribution to a translating transfer surface that is moving at a transfer surface speed, belt-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping belt, the belt-creping step occurring under pressure of at least 20 pounds per linear inch in a belt creping nip defined between the transfer surface and the creping belt. The belt is traveling at a belt speed that is slower than the speed of the transfer surface. The web is creped from the transfer surface and redistributed on the creping belt.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: March 19, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8394236
    Abstract: An absorbent sheet of cellulosic fibers includes a mixture of hardwood fibers and softwood fibers arranged in a reticulum having (i) a plurality of pileated fiber enriched regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet and interconnected by way of (ii) a plurality of lower local basis weight linking regions that each extend a distance in the machine direction (MD) of the sheet and whose fiber orientation is biased along the direction between pileated regions interconnected thereby. The relative basis weight, degree of pileation, hardwood to softwood ratio, fiber length distribution, fiber orientation, and geometry of the reticulum are controlled such that the sheet exhibits a percent CD stretch that is at least about 2.75 times the machine direction to cross-machine direction (MD/CD) dry tensile ratio of the sheet.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: March 12, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8388804
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes applying a jet of papermaking furnish to a forming wire, the jet having a jet velocity and the forming wire moving at a forming wire velocity. The papermaking furnish is compactively dewatered to form a nascent web. The nascent web is applied to a transfer surface that is moving at a transfer surface speed. The nascent web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric that is traveling at a fabric-creping speed, the fabric-creping speed being slower than the transfer surface speed, and the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web. The creped web is dried.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: March 5, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Patent number: 8388803
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having a random distribution of papermaking fiber, applying the nascent web to a translating transfer surface that is moving at a transfer surface speed, fabric-creping the nascent web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric that is traveling at a fabric-creping speed that is slower than the transfer surface speed, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: March 5, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Patent number: 8366881
    Abstract: The present invention is a method of making a near-premium quality paper product having good strength and absorbency characteristics and a product made by that method. The invention is also a method for retaining a high ash content within a paper web formed by conventional wet pressing. The present invention is also a method for retaining a high percentage of softening agent within a paper web that includes such an agent. Further, the present invention is a soft absorbent paper product having a high void volume. Finally, the invention is also a method for producing a soft, absorbent, and near premium paper product having a high void volume using an undulatory crepe blade having a multiplicity of serrulations in its rake surface which presents differentiated creping angles and/or rake angles as to the paper being creped.
    Type: Grant
    Filed: August 17, 2010
    Date of Patent: February 5, 2013
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, David W. White, Frank D. Harper, John H. Dwiggins
  • Patent number: 8328985
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber, applying the nascent web having the apparently random fiber distribution to a translating transfer surface that is moving at a transfer surface speed, and fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, the web being creped from the transfer surface and wherein the creping fabric is adapted to contact the transfer surface and applies pressure to the web against the transfer surface such that the fibers of the web are redistributed on the creping fabric to form a web with a drawable reticulum.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: December 11, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120273147
    Abstract: Fibrous cellulosic products incorporating both conventional cellulosic fibers and laterally expanded cellulose fibers exhibit exceptional porosity, bulk, absorbency and resiliency properties. Typical products include absorbent tissue products, absorbent fluff products and flat papers. The laterally expanded cellulose fibers exhibit: (i) a broadened X-Ray diffraction peak for the most prominent reflection having a width at half-height, (W1/2h)A, of at least about 3.0° 2?, (ii) broad overlapping maxima in their Raman spectrum between 285 and 500 cm?1, the height of the two tallest of said maxima in said spectrum between 285 and 500 cm?1 being between 35 and 50% of the height of the peak near 1098 cm?1 and (iii) a blue stain when treated with Graff C-stain, the stain exhibiting less red than the stains exhibited with bleached hardwood kraft fibers and bleached softwood kraft fibers.
    Type: Application
    Filed: April 27, 2012
    Publication date: November 1, 2012
    Inventors: Steven L. Edwards, Rajai H. Atalla
  • Publication number: 20120247698
    Abstract: An absorbent fabric-creped cellulosic web includes a plurality of fiber-enriched regions of a relatively high local basis weight, interconnected by way of a plurality of lower local basis weight linking regions. The fiber-enriched regions comprise a plurality of microfolds with fold lines extending transverse to the machine direction (MD).
    Type: Application
    Filed: May 1, 2012
    Publication date: October 4, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Patent number: 8257552
    Abstract: An absorbent cellulosic sheet having a variable local basis weight. The sheet includes a papermaking-fiber reticulum having (a) a plurality of fiber-enriched pileated regions of a relatively high local basis weight each extending a distance in the cross-machine direction (CD) of the sheet, and (b) a plurality of elongated densified regions of compressed papermaking fibers that interconnect the plurality of fiber-enriched pileated regions. The elongated densified regions (i) have a relatively low local basis weight and each extend a distance in the machine direction (MD) of the sheet, (ii) are arranged in a repeating pattern having leading and trailing edges, such that the elongated densified regions are longitudinally staggered with respect to each other, and (iii) have MD/CD aspect ratios of at least 1.5.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: September 4, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120216972
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet. A papermaking furnish is compactively dewatered to form a nascent web. The nascent web is applied to a translating transfer surface and is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric. The creping fabric travels at a fabric speed that is slower than the speed of the transfer surface. The nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights. The creped web is dried to form a dried web, and the dried web is drawn. The drawing step includes drawing the dried web between a first draw roll and a second draw roll.
    Type: Application
    Filed: May 1, 2012
    Publication date: August 30, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Publication number: 20120211187
    Abstract: A method of making a cellulosic absorbent sheet. A cellulosic web is prepared from an aqueous papermaking furnish. The web is fabric-creped. The fabric-creping step forms a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights including at least: (i) a plurality of fiber-enriched regions of a relatively high local basis weight, interconnected by way of (ii) a plurality of lower local basis weight linking regions. The drawable reticulum includes a cohesive fiber matrix capable of increasing in void volume upon drawing. The creped web is dried, while substantially preserving the drawable reticulum, to form a dried web, and the dried web is drawn. The drawing step increases the bulk of the dried web.
    Type: Application
    Filed: May 1, 2012
    Publication date: August 23, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Publication number: 20120211186
    Abstract: A method of making a cellulosic absorbent sheet. A cellulosic web is prepared from an aqueous papermaking furnish. The web is fabric-creped. The fabric-creping step forms a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights including at least: (i) a plurality of fiber-enriched regions of a relatively high local basis weight, interconnected by way of (ii) a plurality of lower local basis weight linking regions. The drawable reticulum includes a cohesive fiber matrix capable of increasing in void volume upon drawing. The creped web is dried, while substantially preserving the drawable reticulum, to form a dried web, and the dried web is drawn. The drawing step increases the void volume of the dried web.
    Type: Application
    Filed: May 1, 2012
    Publication date: August 23, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Publication number: 20120199300
    Abstract: An absorbent cellulosic sheet having a variable local basis weight includes a patterned papermaking-fiber reticulum provided with (a) a plurality of generally machine direction (MD) oriented elongated densified regions of compressed paper-making fibers having a relatively low local basis weight as well as leading and trailing edges, the densified regions being arranged in a repeating pattern of a plurality of generally parallel linear arrays that are longitudinally staggered with respect to each other such that a plurality of intervening linear arrays are disposed between a pair of cross machine (CD) direction aligned densified regions, and (b) a plurality of fiber-enriched, pileated regions having a relatively high local basis weight interspersed between and connected with the densified regions, the pileated regions having crests extending generally in the cross-machine direction of the sheet.
    Type: Application
    Filed: February 22, 2012
    Publication date: August 9, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Patent number: 8226797
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet. A papermaking furnish is compactively dewatered to form a nascent web having an apparently random distribution of papermaking fiber. The dewatered web is applied to a translating transfer surface. The web is fabric-creped from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric, under pressure, in a fabric creping nip defined between the transfer surface and the creping fabric. The fabric is traveling a fabric speed that is slower than the speed of the transfer surface. The web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum having a plurality of interconnected regions of different local basis weights. The web is dried and the web is drawn. The step of drawing the web preferentially attenuates the fiber-enriched regions of the web.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: July 24, 2012
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Frank C. Murray, Greg A. Wendt, Steven L. Edwards, Stephen J. McCullough, Guy H. Super
  • Publication number: 20120180967
    Abstract: A method of making a belt-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber orientation, applying the nascent web having the apparently random distribution of fiber orientation to a translating transfer surface that is moving at a transfer surface speed, belt-creping the web from the transfer surface at a consistency of from about 30% to about 60% utilizing a patterned creping belt, the belt-creping step occurring under pressure in a belt creping nip defined between the transfer surface and the creping belt, the web being creped from the transfer surface and redistributed on the creping belt to form a web with a reticulum having a plurality of interconnected regions of different local basis weights.
    Type: Application
    Filed: February 22, 2012
    Publication date: July 19, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Steven L. Edwards, Guy H. Super, Stephen J. McCullough, Ronald R. Reeb, Hung Liang Chou, Kang Chang Yeh, John H. Dwiggins, Frank D. Harper
  • Publication number: 20120180966
    Abstract: A fabric-creped absorbent cellulosic sheet having a variable local basis weight includes a papermaking-fiber reticulum provided with (a) a plurality of fiber-enriched regions of a high local basis weight, interconnected by way of (b) a plurality of lower local basis weight linking regions, wherein the sheet has been drawn such that the fiber-enriched regions are attenuated or dispersed in the machine direction (MD).
    Type: Application
    Filed: February 16, 2012
    Publication date: July 19, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray
  • Publication number: 20120180965
    Abstract: A method of making a fabric-creped absorbent cellulosic sheet includes compactively dewatering a papermaking furnish to form a nascent web having a random distribution of papermaking fiber, applying the nascent web to a translating transfer surface that is moving at a transfer surface speed, fabric-creping the nascent web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric that is traveling at a fabric-creping speed that is slower than the transfer surface speed, the fabric-creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric, such that the nascent web is creped from the transfer surface and redistributed on the creping fabric to form a creped web with a drawable reticulum having a plurality of interconnected regions of different local basis weights.
    Type: Application
    Filed: February 16, 2012
    Publication date: July 19, 2012
    Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP
    Inventors: Guy H. Super, Steven L. Edwards, Stephen J. McCullough, Frank C. Murray