Abstract: Described herein are methods of forming a VOC and odor-reducing building panel. The methods include providing a substrate; applying a wet-state coating to a major surface of the substrate, the wet-state coating comprising carrier comprising water; and drying the wet-state coating, thereby evaporating at least 95 wt. % of the carrier to form a dry-state coating.

Abstract: Described herein is a coating composition suitable for application to a building panel. The coating composition comprises inorganic pigment, liquid carrier, and a humectant comprising a first ester-containing compound. The liquid carrier may be present in an amount ranging from about 10 wt. % to about 30 wt. % based on the total weight of the coating composition. Described herein are also building panels coated with the coating composition and methods of their production.

Abstract: The present invention is directed to dirt and anti-microbial resistant compositions and articles that include a powder coating composition formed from a precursor including polymeric binder resin, cross-linker, and a blend of liquid carrier and anionic fluorosurfactant. The powder coating may be formed using a liquid-based anionic fluorosurfactant wherein the solids content of the anionic fluorosurfactant within the precursor is from about 13 wt. % to about 28 wt. %.

Abstract: Described herein is a coated acoustic building material comprising a body comprising a first major surface opposite a second major surface; a coating having an upper surface opposite a lower surface, the lower surface of the coating facing the first major surface of the body, the coating comprising: polymeric binder having a glass transition temperature less than 0° C.; and a filler; wherein the coating is present as coalesced particles atop the first major surface in an amount ranging from about 210 g/m2 to about 1,300 g/m2.

Abstract: A dirt repellant panel coated with a powder coating composition that includes a polymeric binder and an anionic fluorosurfactant present in an amount ranging from about 0.1 wt. % to about 4 wt. %.

Abstract: A method of forming a dirt repellant panel coated with a powder coating composition that includes a polymeric binder and an anionic fluorosurfactant present in an amount ranging from about 0.1 wt. % to about 4 wt. %.

Abstract: A system, device, and/or method for printing a three-dimensional effect on a surface of a building panel. The building panel is provided, wherein the building panel includes a first surface having a first plane. The building panel and a textured material associated with the building panel is provided to a printing device. The textured material may include one or more materials that protrude to a second plane beyond the first plane. The printing device includes one or more print heads. Ink is printed, via the one or more print heads, upon at least one of the surfaces of the building panel and the textured material. The one or more print heads may be positioned a distance from the surface of the building panel and the textured material so as not to contact the surface of the building panel and the textured material.

Abstract: Described herein is a barrier coating composition comprising an organic blend comprising a first component and a second component, the first component comprising latex polymer and the second component being selected from polyurethane emulsion, wax emulsion, and alkyd emulsion, wherein the first component and the second component are present in a weight ratio ranging from about 2:1 to about 20:1, and the latex polymer has a glass transition temperature of less than about 18° C.

Abstract: Described herein is a barrier coating composition comprising an organic blend comprising a first component and a second component, the first component comprising latex polymer and the second component being selected from polyurethane emulsion, wax emulsion, and alkyd emulsion, wherein the first component and the second component are present in a weight ratio ranging from about 2:1 to about 20:1, and the latex polymer has a glass transition temperature of less than about 18° C.

Abstract: Described herein is a building panel comprising: a substrate, and a coating applied to the substrate, the coating comprising a blend of an antimicrobial composition, a binder, and a pigment, wherein the antimicrobial composition consists essentially of zinc borate.

Abstract: Described herein is a coating composition suitable for application to a building panel. The coating composition comprises inorganic pigment, liquid carrier, and a humectant comprising a first ester-containing compound. The liquid carrier may be present in an amount ranging from about 10 wt. % to about 30 wt. % based on the total weight of the coating composition. Described herein are also building panels coated with the coating composition and methods of their production.

Abstract: Described herein is a coating composition suitable for application to a building panel. The coating composition comprises inorganic pigment, liquid carrier, and a humectant comprising a first ester-containing compound. The liquid carrier may be present in an amount ranging from about 10 wt. % to about 30 wt. % based on the total weight of the coating composition. Described herein are also building panels coated with the coating composition and methods of their production.

Abstract: The present invention is directed to dirt and anti-microbial resistant compositions and articles that include a powder coating composition formed from a precursor comprising polymeric binder resin, cross-linker, and a blend of liquid carrier and anionic fluorosurfactant. The powder coating may be formed using a liquid-based anionic fluorosurfactant wherein the solids content of the anionic fluorosurfactant within the precursor is from about 13 wt. % to about 28 wt. %.

Abstract: The present invention is directed to dirt and anti-microbial resistant articles that include a substrate, a powder coating applied to the substrate, the powder coating may include a cross-linked polymeric binder. The powder coating may include a blend of metal borate and a sulfur-containing benzimidazole compound, wherein the metal borate and sulfur-containing benzimidazole compound are present in a weight ratio ranging from about 75:1 to about 10:1. The powder coating may include fluorosurfactant and a fluorosurfactant may be applied to the powder coating in an amount ranging from about 0.01 g/m2 to about 4 g/m2. The powder coating may be formed using a liquid-based fluorosurfactant.

Abstract: Described herein is a coated acoustic building material comprising a body comprising a first major surface opposite a second major surface; a coating having an upper surface opposite a lower surface, the lower surface of the coating facing the first major surface of the body, the coating comprising: polymeric binder having a glass transition temperature less than 0° C.; and a filler; wherein the coating is present as coalesced particles atop the first major surface in an amount ranging from about 210 g/m2 to about 1,300 g/m2.

Abstract: Described herein are methods of forming a VOC and odor-reducing building panel. The methods include providing a substrate; applying a wet-state coating to a major surface of the substrate, the wet-state coating comprising carrier comprising water; and drying the wet-state coating, thereby evaporating at least 95 wt. % of the carrier to form a dry-state coating.

Abstract: Described herein is a coated acoustic building material comprising a body comprising a first major surface opposite a second major surface; a coating having an upper surface opposite a lower surface, the lower surface of the coating facing the first major surface of the body, the coating comprising: polymeric binder having a glass transition temperature less than 0° C.; and a filler; wherein the coating is present as coalesced particles atop the first major surface in an amount ranging from about 210 g/m2 to about 1,300 g/m2.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.