Patents by Inventor Steven L. Sailor

Steven L. Sailor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7791901
    Abstract: A stand-off mounting apparatus includes an insulative carrier for off-board mounting of leaded or surface-mount components, particularly large temperature-sensitive discrete components such as capacitors. The carrier has a component-mounting surface that is elevated relative to the circuit board, and is positioned with respect to the circuit board such that the circuit board area under the mounting surface of the carrier is available for the placement of smaller non-temperature-sensitive components. The off-board components are mounted on the component-mounting surface of the carrier, and the carrier may include support features for providing additional mechanical support for the components. Electrical leads for electrically coupling the elevated components to the circuit board may be insert-molded in the carrier, or may be inserted into plated through-holes in the carrier.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: September 7, 2010
    Assignee: Delphi Technologies, Inc.
    Inventors: Steven L. Sailor, Hugh R. Hunkeler, Lee R. Hinze
  • Patent number: 7532484
    Abstract: An electronic component assembly includes an electrical component assembled to a base and mounted to a support. The component electrical leads protrude through holes, along a channel, and make contact with connectors on the base. The base is formed of a polymeric material and contains protrusions for mechanically supporting the electrical component. When the base is mounted to the support, the connectors complete the electrical connection between the electrical component and the support.
    Type: Grant
    Filed: February 11, 2008
    Date of Patent: May 12, 2009
    Assignee: Delphi Technologies, Inc.
    Inventors: Steven L. Sailor, Hugh R. Hunkeler, Lee R. Hinze
  • Publication number: 20080291653
    Abstract: A stand-off mounting apparatus includes an insulative carrier for off-board mounting of leaded or surface-mount components, particularly large temperature-sensitive discrete components such as capacitors. The carrier has a component-mounting surface that is elevated relative to the circuit board, and is positioned with respect to the circuit board such that the circuit board area under the mounting surface of the carrier is available for the placement of smaller non-temperature-sensitive components. The off-board components are mounted on the component-mounting surface of the carrier, and the carrier may include support features for providing additional mechanical support for the components. Electrical leads for electrically coupling the elevated components to the circuit board may be insert-molded in the carrier, or may be inserted into plated through-holes in the carrier.
    Type: Application
    Filed: May 24, 2007
    Publication date: November 27, 2008
    Inventors: Steven L. Sailor, Hugh R. Hunkeler, Lee R. Hinze
  • Patent number: 6964575
    Abstract: A sealed electronic module includes a housing having an open end for receiving a circuit board, and a slotted side wall for receiving a connector header mounted on the circuit board. The connector header fits snugly in the side wall slot and includes an integral trough that engages the interior face of the side wall to form a U-shaped channel that surrounds the sides and bottom of the slot. The housing is positioned with its open end upward, and potting material is dispensed onto the exposed surface of the circuit board in a single step to seal the circuit board to the housing. A portion of the potting material flows into and fills the U-shaped channel to seal the connector header to the housing.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: November 15, 2005
    Assignee: Delphi Technologies, Inc.
    Inventor: Steven L. Sailor