Patents by Inventor Steven M. Malachowski

Steven M. Malachowski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10989472
    Abstract: Disclosed is a method, apparatus and system of drying wet toner particles which includes the use of cooling fluid. The method also includes introducing a heated drying gas into a toner drying chamber to create a circulating flow of drying gas.
    Type: Grant
    Filed: April 27, 2017
    Date of Patent: April 27, 2021
    Assignee: Xerox Corporation
    Inventors: Steven M. Malachowski, Matthew M. Storey, Eric David Godshall, Peter J. Schmitt, Michael P. Dugan, Daniel Mcdougall Mcneil, David R. Earle, Edmund T. Varga
  • Publication number: 20180314195
    Abstract: Disclosed is a method, apparatus and system of drying wet toner particles which includes the use of cooling fluid. The method also includes introducing a heated drying gas into a toner drying chamber to create a circulating flow of drying gas.
    Type: Application
    Filed: April 27, 2017
    Publication date: November 1, 2018
    Applicant: Xerox Corporation
    Inventors: Steven M. Malachowski, Matthew M. Storey, Eric David Godshall, Peter J. Schmitt, Michael P. Dugan, Daniel Mcdougall Mcneil, David R. Earle, Edmund T. Varga
  • Patent number: 9874825
    Abstract: Processes for continuously coalescing particles from an aggregated particle slurry are disclosed. The aggregated particle slurry is heated, then coalesced by raising the pH. The coalesced particles are homogenized and exit as a coalesced particle slurry. A multi-screw extruder is used for the coalescing. These processes are useful for providing coalesced particles such as toner compositions.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: January 23, 2018
    Assignee: XEROX CORPORATION
    Inventors: Joo T. Chung, Chieh-Min Cheng, Steven M. Malachowski, Eric Joseph Young, Eric David Godshall, Brian Joseph Marion
  • Patent number: 9798257
    Abstract: A method for removing volatile organic compounds (VOC's) from toner slurries is described, including the isolated toner particles generated by that method.
    Type: Grant
    Filed: December 3, 2015
    Date of Patent: October 24, 2017
    Assignee: Xerox Corporation
    Inventors: Matthew W Croteau, Mark A Jackson, Roger B B Keeble, Harold R Judd, Munir Salman, Vincenzo G Marcello, Chieh-Min Cheng, Steven M Malachowski, Grazyna Kmiecik-Lawrynowicz, Linda S Schriever
  • Publication number: 20170192371
    Abstract: Processes for continuously coalescing particles from an aggregated particle slurry are disclosed. The aggregated particle slurry is heated, then coalesced by raising the pH. The coalesced particles are homogenized and exit as a coalesced particle slurry. A multi-screw extruder is used for the coalescing. These processes are useful for providing coalesced particles such as toner compositions.
    Type: Application
    Filed: March 21, 2017
    Publication date: July 6, 2017
    Inventors: Joo T. Chung, Chieh-Min Cheng, Steven M. Malachowski, Eric Joseph Young, Eric David Godshall, Brian Joseph Marion
  • Publication number: 20170192370
    Abstract: Processes for continuously coalescing particles from an aggregated particle slurry are disclosed. The aggregated particle slurry is heated, then coalesced by raising the pH. The coalesced particles are homogenized and exit as a coalesced particle slurry. A multi-screw extruder is used for the coalescing. These processes are useful for providing coalesced particles such as toner compositions.
    Type: Application
    Filed: March 21, 2017
    Publication date: July 6, 2017
    Inventors: Joo T. Chung, Chieh-Min Cheng, Steven M. Malachowski, Eric Joseph Young, Eric David Godshall, Brian Joseph Marion
  • Publication number: 20170160659
    Abstract: A method for removing volatile organic compounds (VOC's) from toner slurries is described, including the isolated toner particles generated by that method.
    Type: Application
    Filed: December 3, 2015
    Publication date: June 8, 2017
    Inventors: Matthew W Croteau, Mark A Jackson, Roger BB Keeble, Harold R Judd, Munir Salman, Vincenzo G Marcello, Chieh-Min Cheng, Steven M Malachowski, Grazyna Kmiecik-Lawrynowicz, Linda S Schriever
  • Patent number: 9639013
    Abstract: Processes for continuously coalescing particles from an aggregated particle slurry are disclosed. The aggregated particle slurry is heated, then coalesced by raising the pH. The coalesced particles are homogenized and exit as a coalesced particle slurry. A multi-screw extruder is used for the coalescing. These processes are useful for providing coalesced particles such as toner compositions.
    Type: Grant
    Filed: April 4, 2013
    Date of Patent: May 2, 2017
    Assignee: XEROX Corporation
    Inventors: Joo T. Chung, Chieh-Min Cheng, Steven M. Malachowski, Eric Joseph Young, Eric David Godshall, Brian Joseph Marion
  • Patent number: 9372421
    Abstract: In an exemplary embodiment of the invention, a continuous process for rounding conventional toner particles includes forming a conventional toner particle slurry by mixing a dispersant and/or a liquid with dry toner particles, heating the conventional toner particle slurry to a first temperature beyond its glass transition temperature to form a coalesced toner particle slurry, quenching the coalesced toner particle slurry to a second temperature below the glass transition temperature after a residence time has elapsed, and recovering the quenched particle slurry at an outlet wherein the circularity of the conventional toner particles in the quenched toner particle slurry is from approximately 0.940 to 0.999 and the time frame for the heating, quenching and recovering steps is less than 20 minutes.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: June 21, 2016
    Assignee: XEROX CORPORATION
    Inventors: Steven M. Malachowski, Eric Joseph Young, Linda Jan, Eric David Godshall, Brian J. Marion, Chieh-Min Cheng
  • Patent number: 9354531
    Abstract: A process for making a latex emulsion where distillation occurs at an elevated temperature is used to make resin particles with a conditioned surface which can be used to make magenta toner with increased efficiency.
    Type: Grant
    Filed: July 1, 2014
    Date of Patent: May 31, 2016
    Assignee: XEROX CORPORATION
    Inventors: Shigeng Li, Christopher M Wolfe, Randy P Tin, Eric Godshall, Shigang Qiu, Peter V Nguyen, Jay L Schneider, Linda S Schriever, Steven M Malachowski, Amy A Grillo, Chieh-Min Cheng
  • Publication number: 20160124331
    Abstract: In an exemplary embodiment of the invention, a continuous process for rounding conventional toner particles includes forming a conventional toner particle slurry by mixing a dispersant and/or a liquid with dry toner particles, heating the conventional toner particle slurry to a first temperature beyond its glass transition temperature to form a coalesced toner particle slurry, quenching the coalesced toner particle slurry to a second temperature below the glass transition temperature after a residence time has elapsed, and recovering the quenched particle slurry at an outlet wherein the circularity of the conventional toner particles in the quenched toner particle slurry is from approximately 0.940 to 0.999 and the time frame for the heating, quenching and recovering steps is less than 20 minutes.
    Type: Application
    Filed: November 5, 2014
    Publication date: May 5, 2016
    Inventors: Steven M. Malachowski, Eric Joseph Young, Linda Jan, Eric David Godshall, Brian J. Marion, Chieh-Min Cheng
  • Patent number: 9267032
    Abstract: A process for making a crystalline latex emulsion suitable for use in toner using phase invention emulsification (PIE) where solvent is reused is presented.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: February 23, 2016
    Assignee: Xerox Corporation
    Inventors: Shigeng Li, Yanjia Zuo, Shigang Qiu, Peter V Nguyen, Amy A Grillo, Steven M Malachowski, Chieh-Min Cheng
  • Publication number: 20160004175
    Abstract: A process for making a latex emulsion where distillation occurs at an elevated temperature is used to make resin particles with a conditioned surface which can be used to make magenta toner with increased efficiency.
    Type: Application
    Filed: July 1, 2014
    Publication date: January 7, 2016
    Inventors: Shigeng Li, Christopher M. Wolfe, Randy P Tin, Eric Godshall, Shigang Qiu, Peter V Nguyen, Jay L Schneider, Linda S Schriever, Steven M Malachowski, Amy A Grillo, Chieh-Min Cheng
  • Patent number: 9223237
    Abstract: A process for attaching additives onto toner particles using plasma is described.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: December 29, 2015
    Assignee: Xerox Corporation
    Inventors: Joo T Chung, Steven M Malachowski, Chieh-Min Cheng, Shigeng Li
  • Patent number: 9187605
    Abstract: A process includes dissolving a polyester resin in an organic solvent to form a solution, the polyester resin has a latex-destabilizing cation, removing substantially all of the latex-destabilizing cation, neutralizing the solution of the polyester resin, adding a sufficient amount of water to the neutralized solution form an emulsion, and removing a portion of the organic solvent from the emulsion to form a latex of the polyester resin.
    Type: Grant
    Filed: July 18, 2013
    Date of Patent: November 17, 2015
    Assignee: XEROX CORPORATION
    Inventors: Yulin Wang, Karen Moffat, John L. Pawlak, Kevin F. Marcell, Steven M. Malachowski
  • Patent number: 9086641
    Abstract: A process includes adding a particulate toner additive to toner particles to form a slurry, filtering the slurry to form a filter cake, the particulate toner additive functioning as a filtration aid, and washing the filter cake, after the washing step the toner particles have a portion of the particulate toner additive adhered thereto, and de-agglomerating/drying the toner particles with the additive, after the drying step the toner particles have a portion of the particulate toner additive adhered thereto.
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: July 21, 2015
    Assignee: XEROX CORPORATION
    Inventors: Steven M. Malachowski, Eric Joseph Young, Jay L. Schneider
  • Publication number: 20150160575
    Abstract: A process for attaching additives onto toner particles using plasma is described.
    Type: Application
    Filed: December 10, 2013
    Publication date: June 11, 2015
    Applicant: Xerox Corporation
    Inventors: Joo T. Chung, Steven M Malachowski, Chieh-Min Cheng, Shigeng Li
  • Patent number: 9052625
    Abstract: A continuous process for making a pigment dispersion includes continuously feeding a pigment into a feed section of a screw extruder at a controlled rate, continuously feeding a surfactant into the feed section of the screw extruder at a controlled rate, continuously feeding water downstream of the feed section to emulsify the pigment and the surfactant, forming a water-in-pigment dispersion, continuously feeding additional water downstream of the previously fed water to cause a phase inversion of the water-in-pigment dispersion, forming a pigment-in-water dispersion, continuously homogenizing the pigment-in-water dispersion in the screw extruder to create a homogenous aqueous pigment dispersion and collecting the homogenous aqueous pigment dispersion from an exit section of the screw extruder.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: June 9, 2015
    Assignee: XEROX CORPORATION
    Inventors: Joo T. Chung, Chieh-Min Cheng, Steven M. Malachowski, Eric David Godshall, Jim Lee Pearson
  • Publication number: 20150025174
    Abstract: A process includes dissolving a polyester resin in an organic solvent to form a solution, the polyester resin has a latex-destabilizing cation, removing substantially all of the latex-destabilizing cation, neutralizing the solution of the polyester resin, adding a sufficient amount of water to the neutralized solution form an emulsion, and removing a portion of the organic solvent from the emulsion to form a latex of the polyester resin.
    Type: Application
    Filed: July 18, 2013
    Publication date: January 22, 2015
    Inventors: Yulin Wang, Karen Moffat, John L. Pawlak, Kevin F. Marcell, Steven M. Malachowski
  • Publication number: 20150017585
    Abstract: A process includes adding a particulate toner additive to toner particles to form a slurry, filtering the slurry to form a filter cake, the particulate toner additive functioning as a filtration aid, and washing the filter cake, after the washing step the toner particles have a portion of the particulate toner additive adhered thereto, and de-agglomerating/drying the toner particles with the additive, after the drying step the toner particles have a portion of the particulate toner additive adhered thereto.
    Type: Application
    Filed: July 11, 2013
    Publication date: January 15, 2015
    Inventors: Steven M. Malachowski, Eric Joseph Young, Jay L. Schneider