Abstract: In an inserting apparatus and method such as the continuous motion type, a motion controller electrically communicates with an encoder, a first motor driving an insert conveyor assembly, a second motor driving an envelope conveyor assembly, and an actuator operatively interfaced with a peripheral device. The motion controller controls insert conveyor assembly speed, envelope conveyor assembly speed, and the rotational position at which the actuator should be activated, based on the encoder signal. Once during every master cycle, the motion controller calculates the actuator activation position, and causes the first actuator to be activated at the calculated first actuator activation position.

Abstract: A document accumulator capable of tool-less adjustment to accommodate a plurality of paper sizes includes first and second shafts laterally oriented across a paper path through the accumulator, first and second multi-grooved pulleys affixed to the first and second shafts, respectively, and at least one endless belt extending between the shafts, the endless belt engaging a first groove of the first multi-grooved pulley and a first groove of the second multi-grooved pulley. The belt is translatable without the use of tools into a second groove of the first multi-grooved pulley and a second groove of the second multi-grooved pulley for making a paper-size adjustment.