Patents by Inventor Steven R. Codding

Steven R. Codding has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8034718
    Abstract: Disclosed are embodiments of a method of removing patterned circuit structures from the surface of a semiconductor wafer. The method embodiments comprise blasting the surface of the semiconductor wafer with particles so as to remove substantially all of the patterned circuit structures. The blasting process is followed by one or more grinding, polishing and/or cleaning processes to remove any remaining circuit structures, to remove any lattice damage and/or to achieve a desired smoothness across the surface of the semiconductor wafer.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: October 11, 2011
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, David Domina, James L. Hardy, Jr., Timothy C. Krywanczyk
  • Patent number: 7932614
    Abstract: A C4 grind tape and a laser-ablative adhesive layer are formed on a front side of a semiconductor substrate. A carrier substrate is thereafter attached to the laser-ablative adhesive layer. The back side of the semiconductor substrate is thinned by polishing or grinding, during which the carrier substrate provides mechanical support to enable thinning of the semiconductor substrate to a thickness of about 25 ?m. A film frame tape is attached to the back side of the thinned semiconductor substrate and the laser-ablative adhesive layer is ablated by laser, thereby dissociating the carrier substrate from the back side of the C4 grind tape. The assembly of the film frame tape, the thinned semiconductor substrate, and the C4 grind tape is diced. The C4 grind tape is irradiated by ultraviolet light to become less adhesive, and is subsequently removed.
    Type: Grant
    Filed: October 21, 2010
    Date of Patent: April 26, 2011
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Timothy E. Neary, Edmund J. Sprogis
  • Publication number: 20110031620
    Abstract: A C4 grind tape and a laser-ablative adhesive layer are formed on a front side of a semiconductor substrate. A carrier substrate is thereafter attached to the laser-ablative adhesive layer. The back side of the semiconductor substrate is thinned by polishing or grinding, during which the carrier substrate provides mechanical support to enable thinning of the semiconductor substrate to a thickness of about 25 ?m. A film frame tape is attached to the back side of the thinned semiconductor substrate and the laser-ablative adhesive layer is ablated by laser, thereby dissociating the carrier substrate from the back side of the C4 grind tape. The assembly of the film frame tape, the thinned semiconductor substrate, and the C4 grind tape is diced. The C4 grind tape is irradiated by ultraviolet light to become less adhesive, and is subsequently removed.
    Type: Application
    Filed: October 21, 2010
    Publication date: February 10, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Timothy E. Neary, Edmund J. Sprogis
  • Patent number: 7867876
    Abstract: A C4 grind tape and a laser-ablative adhesive layer are formed on a front side of a semiconductor substrate. A carrier substrate is thereafter attached to the laser-ablative adhesive layer. The back side of the semiconductor substrate is thinned by polishing or grinding, during which the carrier substrate provides mechanical support to enable thinning of the semiconductor substrate to a thickness of about 25 ?m. A film frame tape is attached to the back side of the thinned semiconductor substrate and the laser-ablative adhesive layer is ablated by laser, thereby dissociating the carrier substrate from the back side of the C4 grind tape. The assembly of the film frame tape, the thinned semiconductor substrate, and the C4 grind tape is diced. The C4 grind tape is irradiated by ultraviolet light to become less adhesive, and is subsequently removed.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: January 11, 2011
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Timothy E. Neary, Edmund J. Sprogis
  • Publication number: 20100155936
    Abstract: A C4 grind tape and a laser-ablative adhesive layer are formed on a front side of a semiconductor substrate. A carrier substrate is thereafter attached to the laser-ablative adhesive layer. The back side of the semiconductor substrate is thinned by polishing or grinding, during which the carrier substrate provides mechanical support to enable thinning of the semiconductor substrate to a thickness of about 25 ?m. A film frame tape is attached to the back side of the thinned semiconductor substrate and the laser-ablative adhesive layer is ablated by laser, thereby dissociating the carrier substrate from the back side of the C4 grind tape. The assembly of the film frame tape, the thinned semiconductor substrate, and the C4 grind tape is diced. The C4 grind tape is irradiated by ultraviolet light to become less adhesive, and is subsequently removed.
    Type: Application
    Filed: December 23, 2008
    Publication date: June 24, 2010
    Applicant: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Timothy E. Neary, Edmund J. Sprogis
  • Patent number: 7666689
    Abstract: A method holds wafers that contain patterned structures using a particle blasting tool. Next, the method directs particles at the patterned structures, such that the particles contact the patterned structures with a predetermined velocity and remove the patterned structures. This process of directing the particles at the wafer is controlled to stop directing the particles when substantially all of the patterned structures are removed from the wafer. This process also comprises selecting the particles to have a size equal to or less than 3 microns. For example, the particles can comprise aluminum oxide, silicon oxide, cerium, and/or a plastic. By maintaining the particle size equal to 3 microns or less, the blasting produces a substantially smooth wafer surface, thereby omitting the need for subsequent wafer polishing. Further, the wafers produced by such processing do not exhibit the highly stress lattice and fragile nature of wafers processed by wet processing.
    Type: Grant
    Filed: December 12, 2006
    Date of Patent: February 23, 2010
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, David Domina, James L. Hardy, Timothy Krywanczyk
  • Patent number: 7572739
    Abstract: A semiconductor structure fabrication method for removing a tape physically attached to a device side of the semiconductor substrate by an adhesive layer of the tape, wherein the adhesive layer comprises an adhesive material. The method includes the step of submerging the tape in a liquid chemical comprising monoethanolamine or an alkanolamine for a pre-specified period of time sufficient to allow for a separation of the tape from the semiconductor substrate without damaging devices on the semiconductor substrate.
    Type: Grant
    Filed: January 26, 2005
    Date of Patent: August 11, 2009
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C Krywanczyk, Steven G. Perrotte, Jason P. Ritter
  • Patent number: 7498236
    Abstract: Disclosed are a method of and system for fabricating a semiconductor wafer. The method comprises the steps of providing a silicon wafer having a front side an a back side, building an integrated circuit on the front side of the wafer, and thereafter removing substrate from the back side of the silicon wafer. The building step includes the steps of forming a desired structure in the wafer, and forming an end structure in the wafer, said end structure extending to a greater depth, toward the back side of the wafer, than the desired structure. Also, the removing step includes the step of removing said substrate only to the end structure, whereby no part of the desired structure is removed during the removing step.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: March 3, 2009
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Edmund J. Sprogis
  • Patent number: 7387911
    Abstract: A thermally conductive protective film or layer is applied to the backside surface of a semiconductor wafer prior to a subsequent dicing operation performed on the wafer to singulate the wafer into diced semiconductor chips, during which the thin thermally conductive film minimizes and prevents chipping and cracking damage to the wafer and diced chips. During subsequent electrical operation of a diced chip, the thin thermally conductive film functions as a thermal conductor to dissipate and conduct away to a heat sink any heat generated during operation of the chip.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: June 17, 2008
    Assignee: International Business Machines Corporation
    Inventors: David M Audette, Steven R. Codding, Timothy C. Krywanczyk, Brian J. Thibault, Matthew R. Whalen
  • Publication number: 20080139088
    Abstract: A method holds wafers that contain patterned structures using a particle blasting tool. Next, the method directs particles at the patterned structures, such that the particles contact the patterned structures with a predetermined velocity and remove the patterned structures. This process of directing the particles at the wafer is controlled to stop directing the particles when substantially all of the patterned structures are removed from the wafer. This process also comprises selecting the particles to have a size equal to or less than 3 microns. For example, the particles can comprise aluminum oxide, silicon oxide, cerium, and/or a plastic. By maintaining the particle size equal to 3 microns or less, the blasting produces a substantially smooth wafer surface, thereby omitting the need for subsequent wafer polishing. Further, the wafers produced by such processing do not exhibit the highly stress lattice and fragile nature of wafers processed by wet processing.
    Type: Application
    Filed: December 12, 2006
    Publication date: June 12, 2008
    Inventors: Steven R. Codding, David Domina, James L. Hardy, Timothy Krywanczyk
  • Publication number: 20080138989
    Abstract: Disclosed are embodiments of a method of removing patterned circuit structures from the surface of a semiconductor wafer. The method embodiments comprise blasting the surface of the semiconductor wafer with particles so as to remove substantially all of the patterned circuit structures. The blasting process is followed by one or more grinding, polishing and/or cleaning processes to remove any remaining circuit structures, to remove any lattice damage and/or to achieve a desired smoothness across the surface of the semiconductor wafer.
    Type: Application
    Filed: February 15, 2008
    Publication date: June 12, 2008
    Inventors: Steven R. Codding, David Domina, James L. Hardy, Timothy C. Krywanczyk
  • Publication number: 20080124896
    Abstract: Disclosed are a method of and system for fabricating a semiconductor wafer. The method comprises the steps of providing a silicon wafer having a front side an a back side, building an integrated circuit on the front side of the wafer, and thereafter removing substrate from the back side of the silicon wafer. The building step includes the steps of forming a desired structure in the wafer, and forming an end structure in the wafer, said end structure extending to a greater depth, toward the back side of the wafer, than the desired structure. Also, the removing step includes the step of removing said substrate only to the end structure, whereby no part of the desired structure is removed during the removing step.
    Type: Application
    Filed: November 28, 2006
    Publication date: May 29, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Edmund J. Sprogis
  • Publication number: 20080113456
    Abstract: A method for protecting a semiconductor wafer fabricated for image sensing operation from contamination and/or physical damage to a front wafer surface during post-fabrication processing. The method includes applying a protective tape layer on the front surface of the semiconductor wafer in order to protect active light sensors fabricated thereon.
    Type: Application
    Filed: November 15, 2006
    Publication date: May 15, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Robert K. Leidy
  • Patent number: 7348216
    Abstract: A method for the removal of residual UV radiation-sensitive adhesive from the surfaces of semiconductor wafers, remaining thereon from protective UV radiation-sensitive tapes which were stripped from the semiconductor wafers. Moreover, provided is an arrangement for implementing the removal of residual sensitive adhesive, which remain from tapes employed as protective layers on semiconductor wafers, particularly wafers having surfaces including C4 connections.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: March 25, 2008
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Edmund J. Sprogis, Jocelyn Sylvestre, Matthew R. Whalen
  • Patent number: 7025891
    Abstract: A method of treating a molybdenum (moly) mask used in a C4 process to pattern C4 contacts. The moly mask has a wafer side which contacts a wafer during the C4 process and has a rough surface that includes spikes/projections of moly. The moly mask also has a non wafer side and a plurality of holes extending through the mask to pattern C4 contacts in the C4 process. An adhesive layer, such as an adhesive tape, is applied to the non wafer side of the moly mask, to enable a polishing tool to pull a vacuum on the non wafer side of the moly mask in spite of the presence of the holes to secure the moly mask during a subsequent polishing step. The tape also functions as a cushion so that defects on the non wafer side of the moly mask do not replicate through the moly mask to the polished wafer side of the moly mask.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: April 11, 2006
    Assignee: International Business Machines Corporation
    Inventors: Steven R. Codding, Timothy C. Krywanczyk, Joseph D. Danaher, John C. Malinowski, James R. Palmer, Melvin T. Kelly, Caitlin W. Weinstein, Wolfgang Sauter