Patents by Inventor Steven R. Palmer

Steven R. Palmer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210242737
    Abstract: A rotor assembly for an electric motor includes a rotor core that is fabricated from a plurality of stacked laminations. The rotor core has a plurality of arcuately arranged, axially extending magnet receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet receiving slots. The laminations include radially extending deflectable magnet retaining tabs that extend into the magnet receiving slots. The magnet retaining tabs engage and are deflected by a corresponding one of the magnets to exert a reactive force against the magnets.
    Type: Application
    Filed: February 4, 2021
    Publication date: August 5, 2021
    Applicant: Nidec Motor Corporation
    Inventors: Jeffrey Scott Sherman, Chetan O. Modi, Steven R. Palmer, Ryan M. Bastien, Joey Mitchell Bomar, Paul G. Michaels, Daniel E. Bailey
  • Publication number: 20210152058
    Abstract: A motor assembly includes a motor, a controller controlling at least one aspect of operation of the motor, and a control housing defining a control chamber. The controller is in part received within the control chamber. The controller includes a main electronics board and a modular connector assembly. The modular connector assembly includes a secondary electronics board and a connector at least in part supporting the secondary electronics board. The connector includes an inner connector portion and an outer connector portion. The connector extends through the control housing such that the inner connector portion is disposed inside the control chamber and the outer connector portion is disposed outside the control chamber. The outer connector portion defines a first access portal facilitating access to a first component of the secondary electronics board.
    Type: Application
    Filed: November 15, 2019
    Publication date: May 20, 2021
    Applicant: Nidec Motor Corporation
    Inventors: Chetan O. Modi, Steven R. Palmer, Daniel E. Bailey, Jared Joseph Lesicko
  • Publication number: 20210104939
    Abstract: A motor controller assembly is configured for use with an electric motor and includes a controller and an absorbent pad. The controller includes a capacitor with a capacitor shell and a liquid electrolyte contained therein. The capacitor shell has a frangible rupture area that opens during a capacitor rupture event to permit the discharge of liquid electrolyte from the capacitor shell. The absorbent pad overlies the rupture area to collect discharged liquid electrolyte.
    Type: Application
    Filed: October 7, 2019
    Publication date: April 8, 2021
    Applicant: Nidec Motor Corporation
    Inventors: Chetan O. Modi, Steven R. Palmer, Aashish Pendru, Jeffrey Scott Sherman, Douglas D. Glenn
  • Publication number: 20210006128
    Abstract: An electric motor assembly includes a stator, a rotor, a motor housing, a rotatable shaft, a radial fan, and an air scoop. The motor housing at least partly houses the stator and rotor and presents an exterior motor surface. The rotatable shaft is associated with the rotor for rotational movement therewith, with the rotatable shaft extending along a rotational axis. The radial fan is mounted on the rotatable shaft exteriorly of the motor housing and is rotatable with the shaft to direct airflow in a radially outward direction. The air scoop extends radially outwardly relative to the radial fan and axially to receive radial airflow from the radial fan and turn the airflow axially to flow along the exterior motor surface. The air scoop includes spaced apart axially extending airflow vanes to guide the airflow as the airflow is turned axially.
    Type: Application
    Filed: July 1, 2019
    Publication date: January 7, 2021
    Applicant: Nidec Motor Corporation
    Inventors: Richard L. Eason, Michael L. Largent, Steven R. Palmer, Jeffrey Scott Sherman, Richard A. Belley
  • Publication number: 20210006190
    Abstract: A motor control assembly is configured to operate an electric motor and includes a control housing and a controller. The control housing presents a controller chamber. The controller includes a control board mounted within the controller chamber. The controller further includes an inductor attached to the control housing and positioned within the controller chamber adjacent the control board. The inductor defines maximum first and second inductor dimensions measured along corresponding first and second directions parallel to a board plane and orthogonal to one another. The inductor further defines a maximum third inductor dimension measured along a third direction transverse to the board plane, with at least one of the first and second inductor dimensions being less than the maximum third inductor dimension.
    Type: Application
    Filed: July 1, 2019
    Publication date: January 7, 2021
    Applicant: Nidec Motor Corporation
    Inventors: Michael L. Largent, Steven R. Palmer
  • Patent number: 10886866
    Abstract: A motor control assembly is configured to operate an electric motor and includes a control housing and a controller. The control housing presents a controller chamber. The controller includes a control board mounted within the controller chamber. The controller further includes an inductor attached to the control housing and positioned within the controller chamber adjacent the control board. The inductor defines maximum first and second inductor dimensions measured along corresponding first and second directions parallel to a board plane and orthogonal to one another. The inductor further defines a maximum third inductor dimension measured along a third direction transverse to the board plane, with at least one of the first and second inductor dimensions being less than the maximum third inductor dimension.
    Type: Grant
    Filed: July 1, 2019
    Date of Patent: January 5, 2021
    Assignee: Nidec Motor Corporation
    Inventors: Michael L. Largent, Steven R. Palmer
  • Publication number: 20200343792
    Abstract: An electric motor including a rotor, a stator, a motor housing having a controller can, and a controller having an electronic component disposed within the controller can. The controller can includes an insert comprising thermally conductive metal for exchanging heat with an external heat sink space.
    Type: Application
    Filed: July 10, 2020
    Publication date: October 29, 2020
    Applicant: Nidec Motor Corporation
    Inventors: Steven R. Palmer, Richard L. Eason
  • Patent number: 10715010
    Abstract: An electric motor including a rotor, a stator, a motor housing having a controller can, and a controller having an electronic component disposed within the controller can. The controller can includes an insert comprising thermally conductive metal for exchanging heat with an external heat sink space.
    Type: Grant
    Filed: February 7, 2018
    Date of Patent: July 14, 2020
    Assignee: Nidec Motor Corporation
    Inventors: Steven R. Palmer, Chetan O. Modi, Jeffrey S. Sherman, Douglas D. Glenn, Richard Eason
  • Publication number: 20200153313
    Abstract: A motor includes a shaft presenting a shaft lead end, a switch assembly including a switch arm shiftable between a first position and a second position, and shield structure. The shaft lead end and the switch assembly are disposed axially outward of an endhsield. The shield structure is disposed axially outward of the switch arm to at least substantially restrict direct tool access to the switch arm from an axially outward position relative to the switch arm. The shield structure at least in part defines first and second tool access channels each extending radially inwardly to the shaft lead end, such that the shield structure enables direct tool access to the shaft lead end via the tool access channels but prevents or at least substantially restricts direct tool access to the switch arm via the tool access channels.
    Type: Application
    Filed: January 20, 2020
    Publication date: May 14, 2020
    Applicant: Nidec Motor Corporation
    Inventors: John G. Schrader, Steven R. Palmer, Jeffrey Scott Sherman
  • Patent number: 10560003
    Abstract: A motor includes a shaft presenting a shaft lead end, a switch assembly including a switch arm shiftable between a first position and a second position, and shield structure. The shaft lead end and the switch assembly are disposed axially outward of an endshield. The shield structure is disposed axially outward of the switch arm to at least substantially restrict direct tool access to the switch arm from an axially outward position relative to the switch arm. The shield structure at least in part defines first and second tool access channels each extending radially inwardly to the shaft lead end, such that the shield structure enables direct tool access to the shaft lead end via the tool access channels but prevents or at least substantially restricts direct tool access to the switch arm via the tool access channels.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: February 11, 2020
    Assignee: Nidec Motor Corporation
    Inventors: John G. Schrader, Steven R. Palmer, Jeffrey S. Sherman
  • Patent number: 10473101
    Abstract: A motorized pump assembly includes a pump and a motor for driving the pump. The pump includes a pump housing that at least in part defines a pump chamber. The motor includes a stator, a rotor rotatable about an axis, a motor housing, and a bearing assembly. The rotor includes a motor shaft extending along the axis. The motor housing includes an endshield that at least in part defines a motor chamber in which the stator and the rotor are at least substantially received. The bearing assembly rotatably supports the motor shaft on the endshield. The pump housing and the endshield are fixed to one another and cooperatively at least in part define an overflow chamber adjacent the pump chamber. The endshield defines a drainage channel fluidly interconnected with the overflow chamber and configured to direct fluid from the overflow chamber away from the bearing assembly.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: November 12, 2019
    Assignee: Nidec Motor Corporation
    Inventors: Mark S. Amalfitano, Jeffrey S. Sherman, Steven R. Palmer, John H. Hussey
  • Publication number: 20190219054
    Abstract: A motorized pump assembly includes a pump and a motor for driving the pump. The pump includes a pump housing that at least in part defines a pump chamber. The motor includes a stator, a rotor rotatable about an axis, a motor housing, and a bearing assembly. The rotor includes a motor shaft extending along the axis. The motor housing includes an endshield that at least in part defines a motor chamber in which the stator and the rotor are at least substantially received. The bearing assembly rotatably supports the motor shaft on the endshield. The pump housing and the endshield are fixed to one another and cooperatively at least in part define an overflow chamber adjacent the pump chamber. The endshield defines a drainage channel fluidly interconnected with the overflow chamber and configured to direct fluid from the overflow chamber away from the bearing assembly.
    Type: Application
    Filed: March 28, 2019
    Publication date: July 18, 2019
    Applicant: Nidec Motor Corporation
    Inventors: Mark S. Amalfitano, Jeffrey S. Sherman, Steven R. Palmer, John H. Hussey
  • Patent number: 10302082
    Abstract: A motorized pump assembly includes a pump and a motor for driving the pump. The pump includes a pump housing that at least in part defines a pump chamber. The motor includes a stator, a rotor rotatable about an axis, a motor housing, and a bearing assembly. The rotor includes a motor shaft extending along the axis. The motor housing includes an endshield that at least in part defines a motor chamber in which the stator and the rotor are at least substantially received. The bearing assembly rotatably supports the motor shaft on the endshield. The pump housing and the endshield are fixed to one another and cooperatively at least in part define an overflow chamber adjacent the pump chamber. The endshield defines a drainage channel fluidly interconnected with the overflow chamber and configured to direct fluid from the overflow chamber away from the bearing assembly.
    Type: Grant
    Filed: November 14, 2016
    Date of Patent: May 28, 2019
    Assignee: Nidec Motor Corporation
    Inventors: Mark S. Amalfitano, Jeffrey S. Sherman, Steven R. Palmer, John H. Hussey
  • Publication number: 20180226861
    Abstract: An electric motor including a rotor, a stator, a motor housing having a controller can, and a controller having an electronic component disposed within the controller can. The controller can includes an insert comprising thermally conductive metal for exchanging heat with an external heat sink space.
    Type: Application
    Filed: February 7, 2018
    Publication date: August 9, 2018
    Applicant: Nidec Motor Corporation
    Inventors: Steven R. Palmer, Chetan O. Modi, Jeffrey S. Sherman, Douglas D. Glenn, Richard Eason
  • Publication number: 20180115223
    Abstract: A motor includes a shaft presenting a shaft lead end, a switch assembly including a switch arm shiftable between a first position and a second position, and shield structure. The shaft lead end and the switch assembly are disposed axially outward of an endshield. The shield structure is disposed axially outward of the switch arm to at least substantially restrict direct tool access to the switch arm from an axially outward position relative to the switch arm. The shield structure at least in part defines first and second tool access channels each extending radially inwardly to the shaft lead end, such that the shield structure enables direct tool access to the shaft lead end via the tool access channels but prevents or at least substantially restricts direct tool access to the switch arm via the tool access channels.
    Type: Application
    Filed: October 23, 2017
    Publication date: April 26, 2018
    Applicant: Nidec Motor Corporation
    Inventors: John G. Schrader, Steven R. Palmer, Jeffrey S. Sherman
  • Publication number: 20170138362
    Abstract: A motorized pump assembly includes a pump and a motor for driving the pump. The pump includes a pump housing that at least in part defines a pump chamber. The motor includes a stator, a rotor rotatable about an axis, a motor housing, and a bearing assembly. The rotor includes a motor shaft extending along the axis. The motor housing includes an endshield that at least in part defines a motor chamber in which the stator and the rotor are at least substantially received. The bearing assembly rotatably supports the motor shaft on the endshield. The pump housing and the endshield are fixed to one another and cooperatively at least in part define an overflow chamber adjacent the pump chamber. The endshield defines a drainage channel fluidly interconnected with the overflow chamber and configured to direct fluid from the overflow chamber away from the bearing assembly.
    Type: Application
    Filed: November 14, 2016
    Publication date: May 18, 2017
    Applicant: Nidec Motor Corporation
    Inventors: Mark S. Amalfitano, Jeffrey S. Sherman, Steven R. Palmer, John H. Hussey
  • Patent number: 9583996
    Abstract: A location and retention component is provided for positively locating an overspeed guard and retaining a centrifugal actuator at an optimum positional relationship relative to each other. The system includes a first and second retention element removably engagable to the output shaft of a motor and axially fixable to the shaft at corresponding locations to maintain the optimum positional relationship. The first retention element serves as a positive stop for assembling the overspeed guard on the motor shaft, while the second retention element ensures that the centrifugal actuator is properly placed within the overspeed guard.
    Type: Grant
    Filed: January 30, 2014
    Date of Patent: February 28, 2017
    Assignee: Nidec Motor Corporation
    Inventors: John H. Hussey, Steven R. Palmer, Jeffrey S. Sherman, Mark Amalfitano, Barry B. O'Brien, Mordechai Schwartz
  • Publication number: 20150214806
    Abstract: A location and retention component is provided for positively locating an overspeed guard and retaining a centrifugal actuator at an optimum positional relationship relative to each other. The system includes a first and second retention element removably engagable to the output shaft of a motor and axially fixable to the shaft at corresponding locations to maintain the optimum positional relationship. The first retention element serves as a positive stop for assembling the overspeed guard on the motor shaft, while the second retention element ensures that the centrifugal actuator is properly placed within the overspeed guard.
    Type: Application
    Filed: January 30, 2014
    Publication date: July 30, 2015
    Applicant: Nidec Motor Corporation
    Inventors: John Hussey, Steven R. Palmer, Jeffrey S. Sherman, Mark Amalfitano, Barry O'Brien, Mordechai Schwartz
  • Patent number: D915467
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: April 6, 2021
    Assignee: Nidec Motor Corporation
    Inventors: John G. Schrader, Steven R. Palmer, Jeffrey S. Sherman
  • Patent number: D920914
    Type: Grant
    Filed: July 1, 2019
    Date of Patent: June 1, 2021
    Assignee: NIDEC MOTOR CORPORATION
    Inventors: Michael L. Largent, Steven R. Palmer, Jeffrey Scott Sherman