Patents by Inventor Steven R. Sherman

Steven R. Sherman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11217448
    Abstract: Disclosed are methods for reducing transfer pattern defects in a semiconductor device. In some embodiments, a method includes providing a semiconductor device including a plurality of photoresist lines on a stack of layers, wherein the plurality of photoresist lines includes a bridge defect extending between two or more photoresist lines of the plurality of photoresist lines. The method may further include forming a plurality of mask lines by etching a set of trenches in a first layer of the stack of layers, and removing the bridge defect by etching the bridge defect at a non-zero angle of inclination with respect to a perpendicular to a plane of an upper surface of the stack of layers.
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: January 4, 2022
    Assignee: APPLIED Materials, Inc.
    Inventors: Regina Freed, Steven R. Sherman, Nadine Alexis, Lin Zhou
  • Patent number: 10971368
    Abstract: A method of treating a substrate includes directing ions to the substrate along at least one non-zero angle with respect to a perpendicular to a substrate surface in a presence of a reactive ambient containing a reactive species where the substrate includes a surface feature. At least one surface of the surface feature is etched using the ions in combination with the reactive ambient at a first etch rate that is greater than a second etch rate when the ions are directed to the substrate without the reactive ambient and greater than a third etch rate when the reactive ambient is provided to the substrate without the ions.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: April 6, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Sherman, Simon Ruffell, John Hautala, Adam Brand
  • Publication number: 20200357639
    Abstract: Disclosed are methods for reducing transfer pattern defects in a semiconductor device. In some embodiments, a method includes providing a semiconductor device including a plurality of photoresist lines on a stack of layers, wherein the plurality of photoresist lines includes a bridge defect extending between two or more photoresist lines of the plurality of photoresist lines. The method may further include forming a plurality of mask lines by etching a set of trenches in a first layer of the stack of layers, and removing the bridge defect by etching the bridge defect at a non-zero angle of inclination with respect to a perpendicular to a plane of an upper surface of the stack of layers.
    Type: Application
    Filed: July 30, 2020
    Publication date: November 12, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Regina Freed, Steven R. Sherman, Nadine Alexis, Lin Zhou
  • Publication number: 20200294802
    Abstract: Disclosed are methods for reducing transfer pattern defects in a semiconductor device. In some embodiments, a method includes providing a semiconductor device including a plurality of photoresist lines on a stack of layers, wherein the plurality of photoresist lines includes a bridge defect extending between two or more photoresist lines of the plurality of photoresist lines. The method may further include forming a plurality of mask lines by etching a set of trenches in a first layer of the stack of layers, and removing the bridge defect by etching the bridge defect at a non-zero angle of inclination with respect to a perpendicular to a plane of an upper surface of the stack of layers.
    Type: Application
    Filed: June 21, 2019
    Publication date: September 17, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Regina Freed, Steven R. Sherman, Nadine Alexis, Lin Zhou
  • Patent number: 10777414
    Abstract: Disclosed are methods for reducing transfer pattern defects in a semiconductor device. In some embodiments, a method includes providing a semiconductor device including a plurality of photoresist lines on a stack of layers, wherein the plurality of photoresist lines includes a bridge defect extending between two or more photoresist lines of the plurality of photoresist lines. The method may further include forming a plurality of mask lines by etching a set of trenches in a first layer of the stack of layers, and removing the bridge defect by etching the bridge defect at a non-zero angle of inclination with respect to a perpendicular to a plane of an upper surface of the stack of layers.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: September 15, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Regina Freed, Steven R. Sherman, Nadine Alexis, Lin Zhou
  • Patent number: 10629437
    Abstract: A method may include providing a substrate, comprising a patterning layer. The method may include forming a first pattern of first linear structures in the patterning layer, the first linear structures being elongated along a first direction. The method may include forming a mask over the patterning layer, the mask comprising a second pattern of second linear structures, elongated along a second direction, forming a non-zero angle with respect to the first direction. The method may include selectively removing a portion of the patterning layer while the mask is in place, wherein a first etch pattern is formed in the patterning stack, the first etch pattern comprising a two-dimensional array of cavities. The method may include directionally etching the first etch pattern using an angled ion beam, wherein a second etch pattern is formed, comprising the two-dimensional array of cavities, elongated along the first direction.
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: April 21, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, John Hautala, Steven R. Sherman, Rajesh Prasad, Min Gyu Sung
  • Publication number: 20190348287
    Abstract: A method may include providing a substrate, comprising a patterning layer. The method may include forming a first pattern of first linear structures in the patterning layer, the first linear structures being elongated along a first direction. The method may include forming a mask over the patterning layer, the mask comprising a second pattern of second linear structures, elongated along a second direction, forming a non-zero angle with respect to the first direction. The method may include selectively removing a portion of the patterning layer while the mask is in place, wherein a first etch pattern is formed in the patterning stack, the first etch pattern comprising a two-dimensional array of cavities. The method may include directionally etching the first etch pattern using an angled ion beam, wherein a second etch pattern is formed, comprising the two-dimensional array of cavities, elongated along the first direction.
    Type: Application
    Filed: August 30, 2018
    Publication date: November 14, 2019
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, John Hautala, Steven R. Sherman, Rajesh Prasad, Min Gyu Sung
  • Patent number: 10310379
    Abstract: A method for patterning a substrate, comprising: providing a photoresist patterning feature on the substrate, the substrate defining a substrate plane, the photoresist patterning feature having a softening temperature below 200° C. The method may include directing a first ion species into the photoresist patterning feature during a first exposure; and depositing a sidewall layer on the patterning feature after the directing at a deposition temperature, the deposition temperature being 200° C. or greater.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: June 4, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Tristan Y. Ma, Maureen K. Petterson, John Hautala, Steven R. Sherman
  • Patent number: 10229832
    Abstract: A method of patterning a substrate. The method may include: providing a first surface feature and a second surface feature in a staggered configuration within a layer, the layer being disposed on the substrate, and directing first ions in a first exposure to a first side of the first surface feature and a first side of the second surface feature, in a presence of a reactive ambient containing a reactive species, wherein the first exposure etches the first side of the first surface feature and the first side of the second surface feature, wherein after the directing, the first surface feature and the second surface feature merge to form a third surface feature.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: March 12, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Steven R. Sherman, John Hautala, Simon Ruffell
  • Publication number: 20180204719
    Abstract: A method for patterning a substrate, comprising: providing a photoresist patterning feature on the substrate, the substrate defining a substrate plane, the photoresist patterning feature having a softening temperature below 200° C. The method may include directing a first ion species into the photoresist patterning feature during a first exposure; and depositing a sidewall layer on the patterning feature after the directing at a deposition temperature, the deposition temperature being 200° C. or greater.
    Type: Application
    Filed: March 14, 2017
    Publication date: July 19, 2018
    Inventors: Tristan Y. Ma, Maureen K. Petterson, John Hautala, Steven R. Sherman
  • Publication number: 20180182637
    Abstract: A method of treating a substrate includes directing ions to the substrate along at least one non-zero angle with respect to a perpendicular to a substrate surface in a presence of a reactive ambient containing a reactive species where the substrate includes a surface feature. At least one surface of the surface feature is etched using the ions in combination with the reactive ambient at a first etch rate that is greater than a second etch rate when the ions are directed to the substrate without the reactive ambient and greater than a third etch rate when the reactive ambient is provided to the substrate without the ions.
    Type: Application
    Filed: February 23, 2018
    Publication date: June 28, 2018
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Sherman, Simon Ruffell, John Hautala, Adam Brand
  • Patent number: 9934981
    Abstract: A method of treating a substrate includes directing ions to the substrate along at least one non-zero angle with respect to a perpendicular to a substrate surface in a presence of a reactive ambient containing a reactive species where the substrate includes a surface feature. At least one surface of the surface feature is etched using the ions in combination with the reactive ambient at a first etch rate that is greater than a second etch rate when the ions are directed to the substrate without the reactive ambient and greater than a third etch rate when the reactive ambient is provided to the substrate without the ions.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: April 3, 2018
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Steven R. Sherman, Simon Ruffell, John Hautala, Adam Brand
  • Publication number: 20180082844
    Abstract: A method of patterning a substrate. The method may include: providing a first surface feature and a second surface feature in a staggered configuration within a layer, the layer being disposed on the substrate, and directing first ions in a first exposure to a first side of the first surface feature and a first side of the second surface feature, in a presence of a reactive ambient containing a reactive species, wherein the first exposure etches the first side of the first surface feature and the first side of the second surface feature, wherein after the directing, the first surface feature and the second surface feature merge to form a third surface feature.
    Type: Application
    Filed: December 20, 2016
    Publication date: March 22, 2018
    Inventors: Steven R. Sherman, John Hautala, Simon Ruffell
  • Publication number: 20150083581
    Abstract: A method of treating a substrate includes directing ions to the substrate along at least one non-zero angle with respect to a perpendicular to a substrate surface in a presence of a reactive ambient containing a reactive species where the substrate includes a surface feature. At least one surface of the surface feature is etched using the ions in combination with the reactive ambient at a first etch rate that is greater than a second etch rate when the ions are directed to the substrate without the reactive ambient and greater than a third etch rate when the reactive ambient is provided to the substrate without the ions.
    Type: Application
    Filed: March 31, 2014
    Publication date: March 26, 2015
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Sherman, Simon Ruffell, John Hautala, Adam Brand
  • Patent number: 8132410
    Abstract: Methods and systems are disclosed for the production of hydrogen and the use of high-temperature heat sources in energy conversion. In one embodiment, a primary loop may include a nuclear reactor utilizing a molten salt or helium as a coolant. The nuclear reactor may provide heat energy to a power generation loop for production of electrical energy. For example, a supercritical carbon dioxide fluid may be heated by the nuclear reactor via the molten salt and then expanded in a turbine to drive a generator. An intermediate heat exchange loop may also be thermally coupled with the primary loop and provide heat energy to one or more hydrogen production facilities. A portion of the hydrogen produced by the hydrogen production facility may be diverted to a combustor to elevate the temperature of water being split into hydrogen and oxygen by the hydrogen production facility.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: March 13, 2012
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Chang H. Oh, Eung S. Kim, Steven R. Sherman
  • Publication number: 20110131991
    Abstract: Methods and systems are disclosed for the production of hydrogen and the use of high-temperature heat sources in energy conversion. In one embodiment, a primary loop may include a nuclear reactor utilizing a molten salt or helium as a coolant. The nuclear reactor may provide heat energy to a power generation loop for production of electrical energy. For example, a supercritical carbon dioxide fluid may be heated by the nuclear reactor via the molten salt and then expanded in a turbine to drive a generator. An intermediate heat exchange loop may also be thermally coupled with the primary loop and provide heat energy to one or more hydrogen production facilities. A portion of the hydrogen produced by the hydrogen production facility may be diverted to a combustor to elevate the temperature of water being split into hydrogen and oxygen by the hydrogen production facility.
    Type: Application
    Filed: December 17, 2007
    Publication date: June 9, 2011
    Applicant: Battelle Energy Alliance, LLC
    Inventors: Chang H. Oh, Eung Soo Kim, Steven R. Sherman
  • Patent number: 7838423
    Abstract: Methods of forming capping structures on one or more different material surfaces are provided. One embodiment includes disposing a semiconductor structure in a reduced pressure chamber, forming a capping GCIB within the reduced pressure chamber, and directing the capping GCIB onto at least one of the one or more different material surfaces, so as to form at least one capping structure on the one or more surfaces onto which the capping GCIB is directed.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: November 23, 2010
    Assignee: TEL Epion Inc.
    Inventors: Arthur J. Learn, Steven R. Sherman, Robert Michael Geffken, John J. Hautala
  • Patent number: 7799683
    Abstract: Capping layer or layers on a surface of a copper interconnect wiring layer for use in interconnect structures for integrated circuits and methods and apparatus for forming improved integration interconnection structures for integrated circuits by the application of gas-cluster ion-beam processing. Reduced copper diffusion and improved electromigration lifetime result and the use of selective metal capping techniques and their attendant yield problems are avoided. Various cluster tool configurations including gas-cluster ion-beam processing modules for copper capping, cleaning, etching, and film formation steps are disclosed.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: September 21, 2010
    Assignee: Tel Epion, Inc.
    Inventors: Arthur J. Learn, Steven R. Sherman, Robert Michael Geffken, John J. Hautala
  • Publication number: 20090186482
    Abstract: Methods of forming capping structures on one or more different material surfaces are provided. One embodiment includes disposing a semiconductor structure in a reduced pressure chamber, forming a capping GCIB within the reduced pressure chamber, and directing the capping GCIB onto at least one of the one or more different material surfaces, so as to form at least one capping structure on the one or more surfaces onto which the capping GCIB is directed.
    Type: Application
    Filed: March 27, 2009
    Publication date: July 23, 2009
    Applicant: TEL EPION INC.
    Inventors: Arthur J. Learn, Steven R. Sherman, Robert Michael Geffken, John J. Hautala
  • Patent number: 7291558
    Abstract: Capping layer or layers on a surface of a copper interconnect wiring layer for use in interconnect structures for integrated circuits and methods of forming improved integration interconnection structures for integrated circuits by the application of gas-cluster ion-beam processing. Reduced copper diffusion and improved electromigration lifetime result and the use of selective metal capping techniques and their attendant yield problems are avoided.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: November 6, 2007
    Assignee: TEL Epion Inc.
    Inventors: Robert M. Geffken, John J. Hautala, Steven R. Sherman, Arthur J. Learn