Abstract: A steam turbine nozzle assembly having a flush aperture is disclosed. In one embodiment, the steam turbine nozzle assembly includes a diaphragm assembly comprising: an inner diaphragm ring segment; an outer diaphragm ring segment; a static nozzle blade positioned between the inner diaphragm ring segment and the outer diaphragm ring segment; and a first cavity between the static nozzle blade and one of the inner diaphragm ring segment or the outer diaphragm ring segment; wherein the one of the inner diaphragm ring segment or the outer diaphragm ring segment includes a first aperture fluidly connected with the first cavity.

Abstract: A nozzle assembly for a turbine including an airfoil, inner and outer sidewalls, and inner and outer rings is provided. The sidewalls and rings are coupled together using a weld and mechanical interconnection, including axial and radial mechanical stops to allow for an accurate assembly, to ensure correct radial and axial positions of the parts during welding, to minimize weld shrinkage and to control an axial weld length. The configuration may further include one or more surfaces at an interface between a ring and a sidewall angled away from the interface to form a narrow groove. The configuration further may include a ring with a consumable root portion to facilitate the weld, and to provide a fixturing stop to further ensure that the parts remain in the correct position.

Abstract: Embodiments of this invention include a nozzle assembly for a turbine, the nozzle assembly including an airfoil, inner and outer sidewalls, and inner and outer rings. Each of these sidewalls and rings are coupled together at an interface through a combination of a mechanical interconnection on one end and a welded connection on the other end. The mechanical interconnection includes either the sidewalls or the rings having a protruding hook and the other having a corresponding hook recess. The interconnection can also include axial and radial mechanical stops. The configuration may further include one or more surfaces at an interface between a ring and a sidewall angled away from the interface to form a narrow groove. The configuration further may include a ring with a consumable root portion.

Abstract: A support bar for a steam turbine nozzle assembly is disclosed. In one embodiment, the support bar includes a hook-shaped portion for engaging a lip portion of a steam turbine diaphragm, wherein the steam turbine support bar is configured to non-affixedly join a steam turbine casing to the steam turbine diaphragm.

Abstract: Steam turbine nozzle segments with conical interfaces are disclosed. In one embodiment a steam turbine static nozzle blade includes: an airfoil; an inner sidewall integral with a first side of the airfoil; and an outer sidewall integral with a second side of the airfoil; the inner sidewall and the outer sidewall each including: a pressure side having an arcuate concave surface extending substantially an entire length of the sidewall; and a suction side having an arcuate convex surface extending substantially the entire length of the sidewall.

Abstract: A support bar for a turbine diaphragm that facilitates reduced maintenance cycle time and cost is provided. In one aspect, the support bar is secured to the turbine diaphragm vertically rather than horizontally, allowing access to remove a lower diaphragm half without having to remove the rotor for maintenance.

Abstract: Embodiments of this invention include a nozzle assembly for a turbine, the nozzle assembly including an airfoil, inner and outer sidewalls, and inner and outer rings. Each of these sidewalls and rings are coupled together at an interface through a combination of a mechanical interconnection on one end and a welded connection on the other end. The mechanical interconnection includes either the sidewalls or the rings having a protruding hook and the other having a corresponding hook recess. The interconnection can also include axial and radial mechanical stops. The configuration may further include one or more surfaces at an interface between a ring and a sidewall angled away from the interface to form a narrow groove. The configuration further may include a ring with a consumable root portion.

Abstract: A nozzle assembly for a turbine including an airfoil, inner and outer sidewalls, and inner and outer rings is provided. The sidewalls and rings are coupled together using a weld and mechanical interconnection, including axial and radial mechanical stops to allow for an accurate assembly, to ensure correct radial and axial positions of the parts during welding, to minimize weld shrinkage and to control an axial weld length. The configuration may further include one or more surfaces at an interface between a ring and a sidewall angled away from the interface to form a narrow groove. The configuration further may include a ring with a consumable root portion to facilitate the weld, and to provide a fixturing stop to further ensure that the parts remain in the correct position.

Abstract: A steam turbine includes, in one exemplary embodiment, a rotor and a plurality of bucket stages coupled to the rotor with each bucket stage including a plurality of circumferentially spaced buckets coupled to the rotor. The steam turbine also includes a diaphragm assembly surrounding the rotor and the bucket stages, and an outer casing disposed about the rotor and diaphragm assembly. The diaphragm assembly includes a plurality of nozzle stages located between the bucket stages, a circumferentially extending groove, with the groove located upstream of one of the bucket stages and between that bucket stage and an adjacent nozzle stage, a circumferentially extending extraction chamber, and at least one first bore extending from the groove to the extraction chamber. The diaphragm assembly also includes at least one second bore extending from the extraction chamber through an outer surface of the diaphragm assembly.

Abstract: A method and system for assembling a turbine is provided, wherein an annular nozzle carrier is positioned radially inwardly from a casing such that a cavity is defined between the nozzle carrier and the casing. The method and system also includes a flange that is extended from at least one of a leading edge of the annular casing and a leading edge of the nozzle carrier, and a seal ring that is extended between the nozzle carrier and the casing such that the seal ring seals the cavity, wherein the seal ring is positioned between the flange and at least one of the nozzle carrier and the casing.

Abstract: A bling nozzle/carrier interface design for a steam turbine is provided wherein there is limited contact between the carrier (casing, shell) to allow for ease of assembly. There is also limited contact in strategic locations to both reduce the roll, or downstream deflection, of the inner portion and to improve disassembly due to limited contact in areas where corrosion can occur.

Abstract: A method is described for establishing load limits for pipe connections to a turbine casing including the steps of: identifying a plurality of the pipe connections as key pipe load connections; developing transfer functions to model deformation of the casing based on loads applied to the key pipe connections; establishing individual load limits for each of the key pipe connections in the group by optimizing solutions to the transfer functions, and establishing a cumulative load limit for the group of key pipe load connections by optimizing solutions to the transfer functions.

Abstract: A brush seal assembly and method for sealing a turbine machine rotary member relative to a stationary member circumscribing the rotary member. The seal assembly includes a first compliant seal component disposed at a radially inward region of the stationary member in rubbing contact with a surface of the rotary member. The seal assembly also includes at least one hard seal element formed integrally with a carrier of the first compliant seal component, located a specified axial distance from the first compliant seal component.

Abstract: Method and apparatus for assembling steam turbines are provided. The method of assembling a steam turbine includes providing an annular outer member, providing an annular inner member, coupling a plurality of airfoils to the inner member with a plurality of generally radial fastener assemblies such that the plurality of airfoils extend substantially radially outward from the inner member, and coupling each of the plurality of airfoils to the outer member.

Abstract: A method is provided for assembling a turbine engine. The method includes providing a retro-fit seal ring assembly that includes a plurality of unitary, arcuate ring segments that are circumferentially-spaced about a center axis of the ring assembly. Each of the plurality of ring segments includes a body and at least one integrally formed tooth that extends radially inward therefrom. The methods also includes extending at least one fastener through the body of each of the plurality of ring segments, and removably coupling each of the plurality of ring segments to an outer surface of a stationary component within the turbine engine using the at least one fastener.

Abstract: A method of assembling a turbine bucket is provided. The bucket includes a dovetail portion, an airfoil portion, and a root that extends between the airfoil portion and the dovetail portion. The turbine bucket includes a pressure side and a suction side that are connected together at a leading edge and a trailing edge. The method includes forming at least one pocket within the turbine bucket, such that the pocket is formed within the pressure side. The method also includes forming at least one pin within the at least one pocket.

Abstract: A method of assembling a turbine bucket is provided. The bucket includes a dovetail portion, an airfoil portion, and a root that extends between the airfoil portion and the dovetail portion. The turbine bucket includes a pressure side and a suction side that are connected together at a leading edge and a trailing edge. The method includes forming at least one pocket within the turbine bucket, such that the pocket is formed within the pressure side. The method also includes forming at least one pin within the at least one pocket.

Abstract: The present invention provides a steam turbine that has upper and lower halves of diaphragm. The steam turbine of the present invention also provides an adjustable support bar attached to at least the upper half or the lower half of the diaphragm. The adjustable support bar of the present invention has a screw therein such that the adjustable support bar can raise or lower the upper half or the lower half of the diaphragm without removing each half of the diaphragm. Also provided are methods for adjusting and supporting a vertical position of the upper half and the lower half of the diaphragm at a horizontal split line in a steam turbine.

Abstract: To address certain deficiencies of carbon fiber material as a filler in a hybrid blade, a glass composite layer is provided as a barrier layer between a carbon fiber resin filler and the metallic main body of the blade. The glass composite layer also advantageously provides a gradient in thermal expansion between the carbon fiber composite and the body of the blade (steel) to reduce interfacial residual stress.

Abstract: A steam turbine nozzle singlet having a blade or airfoil between inner and outer sidewalls is provided. The sidewalls include steps or flanges which are received in complementary recesses in the rings enabling axially short low heat input welds e.g., e-beam welds. These complementary steps and recesses mechanically interlock the singlet between the rings preventing displacement of the singlet in the event of weld failure. The low heat input welds minimize or eliminate distortion of the nozzle flow path. Additional features on the singlets, provide a datum for milling machines to form singlets of different sizes.