Abstract: A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The housing has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust port is lower than the top of the exhaust volute.

Abstract: A blower assembly for a gas-burning appliance includes a blower and a motor coupled to the blower and configured to turn the blower to provide airflow through the gas-burning appliance. The blower assembly also includes a housing enclosing the blower and the motor. The housing includes a first portion and a second portion coupled to the first portion. The first portion and the second portion define a cavity therebetween to receive the motor and the blower. The blower assembly further includes an inlet sleeve coupled between the first portion and the second portion. The inlet sleeve is configured to couple to the gas-burning appliance and receive the airflow from the gas-burning appliance. The blower assembly also includes a seal extending at least partially around the inlet sleeve and at least partially between the inlet sleeve and at least one of the first portion and the second portion.

Abstract: A blower has a blower housing of clamshell construction, including two housing members having a scroll back wall molded with radial draft, an impeller and a motor within the housing, and a static tap connected to the housing. The impeller has a backplate with a backplate back surface region of substantially the same radially converging shape as that of a front surface region of the scroll back wall formed by the radial draft, providing a substantially uniform axial gap between the backplate back surface region and the scroll back wall. The impeller has a ring connected by a skirt to the back plate to define a stepped area behind the ring. The impeller includes impeller blades extending forwardly from the impeller backplate and the ring and back fins extending rearwardly from the ring. The blower has a scroll width of about twice an impeller exhaust width.

Abstract: A blower has a blower housing of clamshell construction, including two housing members having a scroll back wall molded with radial draft, an impeller and a motor within the housing, and a static tap connected to the housing. The impeller has a backplate with a backplate back surface region of substantially the same radially converging shape as that of a front surface region of the scroll back wall formed by the radial draft, providing a substantially uniform axial gap between the backplate back surface region and the scroll back wall. The impeller has a ring connected by a skirt to the back plate to define a stepped area behind the ring. The impeller includes impeller blades extending forwardly from the impeller backplate and the ring and back fins extending rearwardly from the ring. The blower has a scroll width of about twice an impeller exhaust width.

Abstract: A draft inducer blower assembly includes a blower having a fan, a dilution air intake passage, an exhaust gas intake passage, and a discharge passage. The blower is configured to operatively connect to a heater system in a manner to facilitate flow of combustion air into a combustion chamber and to draw dilution air into the blower and to mix the dilution air with the exhaust gases and to facilitate flow of the mixed air and exhaust gases through the vent. The dilution air intake passage is positionable in at least a low flow configuration and a high flow configuration. The dilution air intake passage is more restrictive of intake of dilution air in the low flow configuration than in the high flow configuration.

Abstract: A blower has a blower housing of clamshell construction, including two housing members having a scroll back wall molded with radial draft, an impeller and a motor within the housing, and a static tap connected to the housing. The impeller has a backplate with a backplate back surface region of substantially the same radially converging shape as that of a front surface region of the scroll back wall formed by the radial draft, providing a substantially uniform axial gap between the backplate back surface region and the scroll back wall. The impeller has a ring connected by a skirt to the back plate to define a stepped area behind the ring. The impeller includes impeller blades extending forwardly from the impeller backplate and the ring and back fins extending rearwardly from the ring. The blower has a scroll width of about twice an impeller exhaust width.

Abstract: A motor controller for a burner system includes an inverter that supplies current to a motor that rotates a draft inducer fan. A processor is coupled to the inverter and receives a signal from a system controller, and in response instructs the inverter to supply a first current, during a first period, to the motor to rotate the fan to produce a first mass flow through the burner system, the first mass flow having a first mass flow rate greater than a threshold to actuate a vacuum switch. The processor then instructs the inverter to supply a second current, during a second period starting at an expiration of the first period, to the motor to rotate the fan to produce a second mass flow through the burner system, the second mass flow having a target mass flow rate for normal operation of the burner.

Abstract: A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The base has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute and the base are non-adjustably fixed relative to each other. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust port is lower than the top of the exhaust volute.

Abstract: A blower assembly having a blower housing, an impeller fan within the blower housing, the impeller fan being adapted for rotation about an axis and having a plurality of impeller blades and having an axial length, a motor having a stator and a rotor, the motor having an axial length, the rotor being configured to rotate relative to the stator for rotation about the axis, the rotor and the impeller fan being coupled so that the impeller fan rotates with the rotor about the axis, wherein a ratio of the axial length of the motor to the axial length of the impeller fan is less than 0.3, and a motor support bracket operatively securing the stator to one of the first and second side walls of the blower housing.

Abstract: A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The housing has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust port is lower than the top of the exhaust volute.

Abstract: A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The housing has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust port is lower than the top of the exhaust volute.

Abstract: An air handler blower assembly includes a blower housing containing a centrifugal fan and a motor mounted on the blower housing and connected to the fan. The blower housing has opposite first and second air inlet openings that are coaxial with the fan, and the first inlet opening is larger than the second inlet opening. The motor is mounted on the blower housing with the motor extending axially through the first inlet opening into the blower housing and into the interior of the fan. The positioning of the motor inside the blower housing and inside the fan reduces the overall axial dimension of the blower assembly. The larger first air inlet opening reduces the losses associated with placing the motor in the first air inlet opening while keeping the second air inlet opening at a smaller size than the first air inlet opening avoids creating buffeting noise and a power/efficiency loss from occurring.

Abstract: A draft inducer blower assembly includes a blower having a fan, a dilution air intake passage, an exhaust gas intake passage, and a discharge passage. The blower is configured to operatively connect to a heater system in a manner to facilitate flow of combustion air into a combustion chamber and to draw dilution air into the blower and to mix the dilution air with the exhaust gases and to facilitate flow of the mixed air and exhaust gases through the vent. The dilution air intake passage is positionable in at least a low flow configuration and a high flow configuration. The dilution air intake passage is more restrictive of intake of dilution air in the low flow configuration than in the high flow configuration.

Abstract: A blower has a blower housing of clamshell construction, including two housing members having a scroll back wall molded with radial draft, an impeller and a motor within the housing, and a static tap connected to the housing. The impeller has a backplate with a backplate back surface region of substantially the same radially converging shape as that of a front surface region of the scroll back wall formed by the radial draft, providing a substantially uniform axial gap between the backplate back surface region and the scroll back wall. The impeller has a ring connected by a skirt to the back plate to define a stepped area behind the ring. The impeller includes impeller blades extending forwardly from the impeller backplate and the ring and back fins extending rearwardly from the ring. The blower has a scroll width of about twice an impeller exhaust width.

Abstract: A stator assembly for use in an axial flux electric motor includes a plurality of circumferentially-spaced tooth assemblies that each includes a tooth portion and a base portion. The stator assembly also includes a plurality of circumferentially-spaced bridge members that are each configured to engage a pair of circumferentially adjacent base portions.

Abstract: A draft inducer blower assembly includes a blower having a fan, a dilution air intake passage, an exhaust gas intake passage, and a discharge passage. The blower is configured to operatively connect to a heater system in a manner to facilitate flow of combustion air into a combustion chamber and to draw dilution air into the blower and to mix the dilution air with the exhaust gases and to facilitate flow of the mixed air and exhaust gases through the vent. The dilution air intake passage is positionable in at least a low flow configuration and a high flow configuration. The dilution air intake passage is more restrictive of intake of dilution air in the low flow configuration than in the high flow configuration.

Abstract: A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The base has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute and the base are non-adjustably fixed relative to each other. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The cut-off angle extends at an angle that is no more than twenty degrees positive from horizontal. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust outlet passageway extends beneath the cut-off before reaching the exhaust port.

Abstract: A motor controller for a burner system includes an inverter that supplies current to a motor that rotates a draft inducer fan. A processor is coupled to the inverter and receives a signal from a system controller, and in response instructs the inverter to supply a first current, during a first period, to the motor to rotate the fan to produce a first mass flow through the burner system, the first mass flow having a first mass flow rate greater than a threshold to actuate a vacuum switch. The processor then instructs the inverter to supply a second current, during a second period starting at an expiration of the first period, to the motor to rotate the fan to produce a second mass flow through the burner system, the second mass flow having a target mass flow rate for normal operation of the burner.

Abstract: A stator assembly for use in an axial flux electric motor includes a plurality of tooth assemblies and a plurality of circumferentially-spaced stator bases that are each coupled to at least one tooth assembly. The stator assembly also includes a plurality of circumferentially-spaced bridge members. Each bridge member is configured to engage a pair of circumferentially adjacent stator bases to apply an axial pre-load force to the pair of stator bases and to create a flux path between the adjacent stator bases.

Abstract: A blower assembly for a gas-burning appliance includes a blower and a motor coupled to the blower and configured to turn the blower to provide airflow through the gas-burning appliance. The blower assembly also includes a housing enclosing the blower and the motor. The housing a first portion and a second portion coupled to the first portion. The first portion and the second portion define a cavity therebetween to receive the motor and the blower. The blower assembly further includes an inlet sleeve coupled between the first portion and the second portion. The inlet sleeve is configured to couple to the gas-burning appliance and receive the airflow from the gas-burning appliance. The blower assembly also includes a seal extending at least partially around the inlet sleeve and at least partially between the inlet sleeve and at least one of the first portion and the second portion.