Abstract: A system for folding sheet material, including a fold blade, a fold roller, and a driver for moving at least one of the fold blade and the fold roller along a first path into operative communication with one another. The operative communication causes displacement of the fold roller along a longitudinal axis of the fold blade.

Abstract: Systems and methods are described for increasing the binding strength of a bound text body by increasing the spinal surface area exposed for adhesive penetration greater than an area corresponding to the product of the sheet height dimension, the sheet thickness dimension and the number of sheets. In one aspect, sheet-wise conditioning of the binding area is performed prior to the application of adhesive to increase the bond area between sheets of the text body. In another aspect, the spinal surface area exposed for adhesive penetration is increased as adhesive is applied.

Abstract: Systems and methods for duplex printing of print sheets are described. In one aspect, a duplex module is configured so that print sheets may be controllably and reliably re-introduced into a print module in an orientation that is suitable for marking the second side of the print sheet without requiring a support structure that spans the entire width of the print sheet. In large format printing applications, this feature avoids large and heavy support structures, such as feed rollers, that otherwise would be needed to support the print sheets, as well as their own weight. In this way, a printing apparatus may provide duplex printing functionality with a structure that has a relatively light weight and a relatively small overall footprint.

Abstract: A trimming apparatus for a booklet maker is described which provides a compact and low cost booklet maker for desktop publishing. The booklet maker includes a sheet receiving tray for receiving a stack of sheets to be stapled into a booklet, a stapler unit arranged to staple the stack of sheets, and a trimming system for trimming the sheets in a sheet wise manner. The trimming system includes first and second pick and separate mechanisms arranged to separate each of the sheets in the stack of sheets and first and second cutters arranged to cut each of the separated sheets after the have been separated by the first and second pick and separate mechanisms. A controller positions the sheets and controls the trimming system to cut each of the separated sheets at a location determined based on a trimming schedule. The trimming schedule varies the position of the cut depending on a position of the sheet in the booklet and a thickness of the sheets.

Abstract: Systems and methods for binding a text body are described. A multi-function sheet binder is configured to heat a preformed solid hot melt adhesive to a melting temperature, form the melted adhesive by pressing the melted adhesive into a spine of a text body and folding down edges of the melted adhesive into contact with the text body, and actively cool the formed adhesive. A spot heater is configured to heat one or more localized areas of a solid hot melt adhesive to a temperature sufficient to tack the hot melt adhesive to a text body spine. An adhesive former is configured to press a localized region of a preformed heated solid hot melt adhesive into a spine of a text body and to fold down edge regions of the preformed solid hot melt adhesive into contact with the text body.

Abstract: A booklet maker, including a pivotable collecting device including two supporting sides formed as a saddle shape, and a rotatable transferring device including a displaceable clamping component, where the transferring device delivers a folded sheet material to the collecting device along a non-linear path, and where the collecting device pivots to receive the folded sheet material from the transferring device such that different portions of the folded sheet material are supported by different sides of the two supporting sides of the collecting device.

Abstract: A system for handling folded sheet material, including a rotatable clamping device including a linearly displaceable clamping component, and a collecting device shaped substantially as a saddle, where the rotatable clamping device is configured to simultaneously encompass opposing sides of the collecting device.

Abstract: A pivotable collecting device for handling a folded sheet material, including a supporting edge for supporting a fold of the folded sheet material, two supporting sides opposing one another, and means for pivoting the supporting edge and supporting sides about a first axis to receive the folded sheet material such that each supporting side receives a different portion of the folded sheet material, where the supporting sides converge at the supporting edge, and where the first axis is parallel to a longitudinal axis of the supporting edge.

Abstract: A sheet collecting apparatus in a sheet-wise booklet making system is provided, including a collecting device for supporting folded sheets of material in a stack arranged for stapling, and a stapling device for stapling the folded sheets of material supported by the collecting device. The collecting device and the stapling device are attached to a movable frame such that the stapling device remains aligned with the collecting device during movement of the movable frame.

Abstract: A stapling apparatus for a booklet maker is described which provides a compact and low cost booklet maker for desktop publishing. The stapling apparatus includes a sheet receiving saddle for receiving sheets to be stapled into a booklet. A plurality of staple clinch units are arranged along the spine of the saddle. A single movable stapler head moves along the saddle to the plurality of clinch units to staple a booklet.

Abstract: A method for handling a material sheet in a sheet-wise booklet making system, including the steps of advancing a sheet to a movable clamping drive at a first position, clamping the sheet in the clamping drive at the first position, moving the clamping drive in a non-linear path to a second position, establishing a fold in the sheet with a folding device, moving the clamping drive in a non-linear path to a third position, and delivering the folded sheet to a collecting device, such that a leading side and a trailing side of the folded sheet are respectively delivered to a frontside and a backside of the collecting device.

Abstract: An apparatus for folding sheet material, including a fold blade having a rounded folding surface, a fold roller, and drive means for moving at least one of the fold blade and the fold roller into operable communication such that the fold roller passes around or along the rounded folding surface.

Abstract: A system for folding sheet material, including a fold blade, two fold rollers biased away from each other, an adjusting member which alters a distance between the two fold rollers, and first drive means for moving at least one of the fold blade and the two fold rollers along a first path to position the fold blade between the two fold rollers.

Abstract: A system for folding sheet material is provided, including a fold blade, two fold components biased toward one another, and first drive means for moving at least one of the fold blade and the two fold components to position the fold blade between the two fold components and thereby displace the two components away from one another, where the two fold components are mounted on different support elements.

Abstract: A system for folding sheet material, including a fold blade, a fold roller, and drive means for moving at least one of the fold blade and the fold roller along a first path into operative communication with one another, where the operative communication causes displacement of the fold roller along a longitudinal axis of the fold blade.

Abstract: The system and method for binding documents as described creates documents having features such as tabs, finger indexes, tear-out cards, and windows. These features are desirable for both their appearance and functionality and are easily added to a document during sheet-by-sheet processing. A sheet-wise binding system includes a sheet transport path for transporting a plurality of printed sheets in a sheet-wise manner and a punch configured to punch a feature into at least one of the sheets traveling through the sheet transport path. A stacking system is provided for stacking the punched and unpunched sheets and a binding system for binding the stacked sheets is used to form a finished document. A controller is programed to control the sheet transport path and the punch to create the features in selected sheets and at selected locations in the sheets according to a punch schedule.

Abstract: A trimming apparatus for a booklet maker is described which provides a compact and low cost booklet maker for desktop publishing. The booklet maker includes a sheet receiving tray for receiving a stack of sheets to be stapled into a booklet, a stapler unit arranged to staple the stack of sheets, and a trimming system for trimming the sheets in a sheet wise manner. The trimming system includes first and second pick and separate mechanisms arranged to separate each of the sheets in the stack of sheets and first and second cutters arranged to cut each of the separated sheets after the have been separated by the first and second pick and separate mechanisms. A controller positions the sheets and controls the trimming system to cut each of the separated sheets at a location determined based on a trimming schedule. The trimming schedule varies the position of the cut depending on a position of the sheet in the booklet and a thickness of the sheets.

Abstract: A stapling apparatus for a booklet maker is described which provides a compact and low cost booklet maker for desktop publishing. The stapling apparatus includes a sheet receiving saddle for receiving sheets to be stapled into a booklet. A plurality of staple clinch units are arranged along the spine of the saddle. A single movable stapler head moves along the saddle to the plurality of clinch units to staple a booklet.

Abstract: A hole-punching process for a sheet-wise booklet maker, including a hole punching device, a clamp, and a drive system. While a folded booklet sheet is being held stationary on its leading side, the drive system advances the trailing side of the folded sheet, thereby forcing the folded edge of the sheet into a hole punching device. The operation of the drive system is based on sheet information associated with the folded sheet, which includes information such as the order number of the folded sheet within the to-be-assembled booklet and the accumulated thickness of other sheets to be positioned within the folded sheet. Position information is also determined, indicating the instantaneous distance between the folded edge of the sheet with a hole punch in the hole punching device.

Abstract: A method for handling a material sheet in a sheet-wise booklet making system, including the steps of advancing a sheet to a movable clamping drive at a first position, clamping the sheet in the clamping drive at the first position, moving the clamping drive in a non-linear path to a second position, establishing a fold in the sheet with a folding device, moving the clamping drive in a non-linear path to a third position, and delivering the folded sheet to a collecting device, such that a leading side and a trailing side of the folded sheet are respectively delivered to a frontside and a backside of the collecting device.