Abstract: A system for pushing and pulling rod strings through the ground or an underground pipe. The apparatus has a downhole tool attached to the distal end of the rod string. The push/pull machine has a stationary frame that is placed against the ground to provide a reaction surface. The stationary frame has an opening for the rod string to pass through. A rod gripping assembly is supported on the machine frame and moveable relative to the stationary frame. The rod gripping assembly has a slip bowl, jaws, a thrust member and an actuator. The actuator powers movement of the jaws into the slop bowl to cause a powered gripping of the rod string by the machine. With the rod string gripped a cylinder assembly is activated to push the rod gripping assembly toward the stationary frame thereby pushing the rod string into the ground.

Abstract: Methods and apparatuses for producing a planar cavern are provided. The planar cavern is formed by first creating a continuous bore that extends through a subsurface resource deposit. The drill head used to create the bore can be steered in response to information about the concentration of the resource in the strata through which the drill head is passing, in order to keep the bore within resource deposit. The continuous bore can be formed by connecting first and second bores at a point within the subsurface resource deposit. After the continuous bore has been formed, a sawing assembly is placed within the continuous bore. The sawing assembly is then moved, in a continuous or in a reciprocating fashion, within the continuous bore. As the sawing assembly is moved, it is maintained under tension, to create a planar cavern. By thus exposing a large area of the resource deposit, a relatively large amount of the resource deposit can be dissolved in a solvent introduced to the planar cavern per unit time.

Abstract: Methods and apparatuses for producing a planar cavern are provided. The planar cavern is formed by first creating a continuous bore that extends through a subsurface resource deposit. The continuous bore can be formed by connecting first and second bores at a point within the subsurface resource deposit. After the continuous bore has been formed, a sawing assembly is placed within the continuous bore. The sawing assembly is then moved, in a continuous or in a reciprocating fashion, within the continuous bore. As the sawing assembly is moved, it is maintained under tension, to create a planar cavern. By thus exposing a large area of the resource deposit, a relatively large amount of the resource deposit can be dissolved in a solvent introduced to the planar cavern per unit time. Saturated solution can then be pumped from the planar cavern, and the resource recovered from the saturated solution by evaporation.

Abstract: A dynamic steering tool for use with a horizontal directional drilling machine. The tool comprises and inner member, an outer member, a steering member, a drill stem, and a drill bit. The drill stem extends from within a borehole to the surface while the outer member only extends the length of the inner member within the borehole. The outer member is powered via the use of a progressive cavity motor. In operation, the drill stem, inner member, and drill bit rotate in a clockwise position while the outer member rotates in a counterclockwise direction. Rotating the outer member opposite the inner member allows the outer member to remain stationary and cause the tool to steer while the inner member continues to rotate.

Abstract: The present invention is directed to a rod string with a plurality of rod sections and a method for making up and breaking out the rod sections. The rod sections have corresponding pin and box ends, each having grooves and lands and an ungrooved portion. The rod sections can be connected by inserting the pin end into a box end and turning less than a full turn. A lock engagement mechanism having a first end and a second end is provided inside the rod sections and locks when the pin end is rotated into place. The lock engagement mechanism has a rotation stop which protrudes proximate the first end to prevent relative rotation of two rod sections until a key manipulates the lock engagement mechanism to retract the rotation stop.

Abstract: The present invention is directed to a dynamic steering tool for use with a horizontal directional drilling machine. The tool comprises and inner member, an outer member, a steering member, a drill stem, and a drill bit. The drill stem extends from within a borehole to the surface while the outer member only extends the length of the inner member within the borehole. The outer member is powered via the use of a progressive cavity motor. In operation, the drill stem, inner member, and drill bit rotate in a clockwise position while the outer member rotates in a counterclockwise direction. Rotating the outer member opposite the inner member allows the outer member to remain stationary and cause the tool to steer while the inner member continues to rotate.

Abstract: A sonde assembly of the invention includes a sonde housing in the form of a nonmagnetic tube having windows therein for permitting a radio signal to be transmitted out the tube from the inside, means such as a device enclosing a front end of the tube, a sonde disposed inside the non-magnetic tube and closely fitting in a sonde cavity thereof in engagement with a front end plug. The sonde comprises a sensor and a transmitter connected to the sensor to transmit a directional signal based on sensor output, which sensor and transmitter are disposed inside a non-magnetic sonde cavity.

Abstract: A joint according to the invention for connecting a pair of members rotatable about a common axis end to end. A sleeve has a non circular profile on an inner surface thereof whereby the sleeve can be slidably mounted on non circular exterior surfaces of the first and second members when such surfaces are brought into alignment by rotation of one member relative to the other in a manner effective to pass torque from one member to the other by means of the non circular surfaces. A fluid release passage includes a radial port that extends from the first longitudinal fluid supply passage to a clearance between the sleeve and the first member, which clearance communicates with a second clearance between the sleeve and the second member, which second clearance has a discharge opening.

Abstract: The invention relates to an improved rod pushing and pulling machine suited for use in underground pipe bursting and replacement with a rod string wherein each rod has at least one radially enlarged upset thereon. The machine includes a housing or frame having a front wall with an access opening therein through which a rod string can extend. At least one main thrust cylinder is mounted on the housing. A movable carriage connected to the thrust cylinder engages the rod, drives it in a pushing or pulling direction, and then releases it for another stroke. Between strokes, a “bungee” vise holds the rod string so that it does not slip back in the opposite direction.

Abstract: Methods and apparatuses for producing a planar cavern are provided. The planar cavern is formed by first creating a continuous bore that extends through a subsurface resource deposit. The drill head used to create the bore can be steered in response to information about the concentration of the resource in the strata through which the drill head is passing, in order to keep the bore within resource deposit. The continuous bore can be formed by connecting first and second bores at a point within the subsurface resource deposit. After the continuous bore has been formed, a sawing assembly is placed within the continuous bore. The sawing assembly is then moved, in a continuous or in a reciprocating fashion, within the continuous bore. As the sawing assembly is moved, it is maintained under tension, to create a planar cavern. By thus exposing a large area of the resource deposit, a relatively large amount of the resource deposit can be dissolved in a solvent introduced to the planar cavern per unit time.

Abstract: A rod pushing and pulling machine includes at least one hydraulic cylinder having a front end thereof engagable with a reaction surface at an entry opening of an existing pipeline or borehole, a spindle assembly, and a dual vise assembly. The spindle assembly includes a frame, a spindle shaft rotatably mounted in the frame, a distal end of the spindle shaft being threaded for engagement with a mating thread of a rod, a drive system for rotating the spindle shaft in threading and unthreading directions, the spindle frame being secured to a rear end of the hydraulic cylinder for pushing or pulling of a rod string engaged to the spindle shaft upon extension or retraction of the hydraulic cylinder, and a support assembly for the spindle shaft.

Abstract: A rod pushing and pulling machine includes at least one hydraulic cylinder having a front end thereof engagable with a reaction surface at an entry opening of a existing pipeline or borehole, a spindle assembly, and a dual vise assembly. The spindle assembly includes a frame, a spindle shaft rotatably mounted in the frame, a distal end of the spindle shaft being threaded for engagement with a mating thread of a rod, a drive system for rotating the spindle shaft in threading and unthreading directions, the spindle frame being secured to a rear end of the hydraulic cylinder for pushing or pulling of a rod string engaged to the spindle shaft upon extension or retraction of the hydraulic cylinder, and a support assembly for the spindle shaft.

Abstract: A method for removing pipe tuberculation includes the initial step of preparing an access point in the existing pipe by digging to the pipe and sawing a section from the pipe or creating an access port. The section of the pipeline to have its tuberculation removed is isolated by closing valves or creating another access point and sealing the end. Then, a reaming tool is introduced to the interior of the pipe. The reaming tool is attached to a hollow rod string capable of producing moderate thrust and pullback force, and must also produce sufficient torque when rotated. A horizontal directional drilling or “HDD” machine on the surface or in a pit dug out for this purpose applies the aforementioned forces to the rod string.

Abstract: A pneumatic earth boring tool includes a cylindrical body, a transmitter mounted in the body, the transmitter generating a signal usable for operating the earth boring tool, a linear generator mounted in the body for generating an electrical current to power the transmitter and a rectifier for converting the electrical current produced by the linear generator to direct current. Electrical power generated by the linear generator is used to power the transmitter to generate a signal useful for locating the tool.

Abstract: A sonde assembly of the invention includes: a sonde housing in the form of a non-magnetic tube having windows therein for permitting a radio signal to be transmitted out the tube from the inside; means such as a device enclosing a front end of the tube; a sonde slidingly disposed inside the non-magnetic tube and closely fitting in a sonde cavity thereof in engagement with a front end stop of the tube. The sonde comprises a sensor and a radio transmitter connected to the sensor to transmit a directional signal based on sensor input, which sensor and transmitter are disposed inside a non-magnetic cylinder.

Abstract: A joint according to the invention for connecting a pair of members rotatable about a common axis end to end. A sleeve has a non circular profile on an inner surface thereof whereby the sleeve can be slidably mounted on non circular exterior surfaces of the first and second members when such surfaces are brought into alignment by rotation of one member relative to the other in a manner effective to pass torque from one member to the other by means of the non circular surfaces. A fluid release passage includes a radial port that extends from the first longitudinal fluid supply passage to a clearance between the sleeve and the first member, which clearance communicates with a second clearance between the sleeve and the second member, which second clearance has a discharge opening.

Abstract: A pneumatic earth boring tool includes a cylindrical body, a transmitter mounted in the body, the transmitter generating a signal usable for operating the earth boring tool, a linear generator mounted in the body for generating an electrical current to power the transmitter and a rectifier for converting the electrical current produced by the linear generator to direct current. Electrical power generated by the linear generator is used to power the transmitter to generate a signal useful for locating the tool.

Abstract: A portable winch suitable for use in underground pipe bursting and replacement includes a mounting frame positionable at a top opening of a hole such as a receiving pit or manhole. A telescoping mast having a series of nested, top and bottom mast sections is mounted on the frame. A powered winch unit, also mounted on the frame, includes a drive unit and a cable. A guide assembly includes a sheave that guides the cable from the drive unit to the bottom mast section. Suitable means are connected to the frame for mechanically raising and lowering the mast into and out of the hole. As such, the mast according to the invention does not require assembly or disassembly at the beginning and end of each job. The mechanical means for raising and lowering the mast is preferably the powered winch unit.

Abstract: A pipe bursting and pulling apparatus for use in replacing horizontal underground pipes including a cylindrical body with a tapered forward section including means for attaching one of a cable, rod, rope or chain, the cylindrical body including an annular inner wall defining a longitudinally extending, rearwardly opening recess, a shaft passing through the recess, a plurality of gripping jaws, at least one of the jaws including a pipe gripping tooth extending radially outward relative to a longitudinal axis of the shaft, a tapered expander connected to the shaft and configured to fit between the jaws, the expander forcing the jaws outward to clamp a replacement pipe inserted into the cylindrical body between the jaws and the inner wall when pulled by the shaft, a stop, the stop limiting the forward travel of the expander and preventing outward radial travel of the jaws after the tooth has been engaged in the wall of the replacement pipe whereby the tooth penetrates to a depth of no more than 35% of the thickn

Abstract: A method for removing pipe tuberculation includes the initial step of preparing an access point in the existing pipe by digging to the pipe and sawing a section from the pipe or creating an access port. The section of the pipeline to have its tuberculation removed is isolated by closing valves or creating another access point and sealing the end. Then, a reaming tool is introduced to the interior of the pipe. The reaming tool is attached to a hollow rod string capable of producing moderate thrust and pullback force, and must also produce sufficient torque when rotated. A horizontal directional drilling or “HDD” machine on the surface or in a pit dug out for this purpose applies the aforementioned forces to the rod string.