Patents by Inventor Stuart E. Smith
Stuart E. Smith has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250023045Abstract: Disclosed embodiments may include a material having a composition including a mesophase pitch material between approximately 5.0% to 95.0% and having a viscosity of between approximately 0.01 to 102 Pascal seconds (Pa·s) in a temperature range of between approximately Ts<T?475° C., where Ts?150° C. At least a portion of the mesophase pitch material may be aligned by a magnetic field having a strength of approximately 0.25 to 6.0 Tesla. The portion of the mesophase pitch material may have an average molecular spacing of between approximately 3.4 to 3.7 angstroms, and an average molecular size of between approximately 1 to 3 nanometers (nm).Type: ApplicationFiled: July 10, 2023Publication date: January 16, 2025Inventors: Manesh Gopinadhan, Stuart E. Smith, Eric B. Sirota, Bharath Natarajan, Chinedum O. Osuji, Yuma Morimitsu, Kazem V. Edmond
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Publication number: 20250019591Abstract: Processes comprising: heat treating a heavy hydrocarbon feedstock in a heat treatment unit to produce a first effluent comprising a heat treated product; at least partially removing a mixture of gas and distillate from the first effluent in a first separation unit to produce a second effluent comprising a separation bottom product; deasphalting the second effluent in a second separation unit in the presence of a first solvent to produce: a soluble product fraction comprising a first portion of the first solvent, a deasphalted oil (DAO) product, and a first pitch product; an insoluble product fraction comprising a second portion of the first solvent and a portion of the first pitch product; and at least partially removing the second portion of the first solvent from the first pitch product in a third separation unit to produce a purified pitch product.Type: ApplicationFiled: September 14, 2022Publication date: January 16, 2025Applicant: ExxonMobil Technology and Engineering CompanyInventors: Stuart E. Smith, Gaurav Agrawal, Mustafa Al-Sabawi, David T. Ferrughelli
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Publication number: 20240068132Abstract: Nucleation enhancement and/or growth rate improvement of mesophase in pitch compositions derived from hydrocarbon feedstocks can be achieved by: reacting in a reaction zone a blend comprising an isotropic feed and a seeding agent, to produce a reacted pitch having a mesophase content of about 10 vol % to 100 vol %, based on the total volume of the reacted pitch, and a softening point (Tsp) below 400° C.; wherein the seeding agent is about 50 wt % or less, based on the total weight of the blend; wherein the seeding agent has a mesophase content of about 0.01 vol % to 100 vol %, based on the total volume of the seeding agent.Type: ApplicationFiled: November 10, 2021Publication date: February 29, 2024Applicant: ExxonMobil Technology and Engineering CompanyInventors: Manesh Gopinadhan, Stuart E. Smith, Nicole M. Callen, Clarence E. Chase, Kazem V. Edmond, Srinivasan Rajagopalan, Eric B. Sirota, Daniel J. Ryan
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Publication number: 20240018418Abstract: Pitch compositions may be obtained by subjecting one or more crude oils to steam cracking. Processes for producing pitch compositions suitable for spinning into fibers from steam cracking of crude oils may comprise: steam cracking of one or more crude oils in a steam cracking zone to produce a first effluent comprising a heavy oil mixture comprising a steam cracker tar, a second effluent comprising a mixture of gaseous products and liquid products, and a third effluent comprising one or more bottoms products; pretreating and heat treating the first, second and/or third effluent to produce a pitch composition having a mesophase content from 0 vol % to 100 vol %, based on the total volume of the pitch product, an MCR in the range of about 40 wt % to about 95 wt %, and a softening point Tsp in the range of about 50° C. to about 400° C.Type: ApplicationFiled: November 10, 2021Publication date: January 18, 2024Applicant: ExxonMobil Technology and Engineering CompanyInventors: Stuart E. SMITH, Clarence E. CHASE, Kazem V. EDMOND, Manesh GOPINADHAN, David T. FERRUGHELLI
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Publication number: 20240003063Abstract: A pitch composition suitable for spinning may comprise: a pitch having a softening point temperature (Tsp) of 400° C. or less, and an oxidation onset temperature (OOT) at least 10° C. below the Tsp at a ramp rate of 10° C./min. A carbon fiber may comprise: a carbon fiber produced from a pitch composition, wherein the pitch composition comprises: a pitch having a softening point temperature (Tsp) of 400° C. or less, and an oxidation onset temperature (OOT) at least 10° C. below the Tsp at a ramp rate of 10° C./min.Type: ApplicationFiled: November 10, 2021Publication date: January 4, 2024Applicant: ExxonMobil Technology and Engineering CompanyInventors: Stuart E. Smith, Madhavi Vadlamudi, Clarence E. Chase, Robert Panepinto
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Publication number: 20230416949Abstract: Pitch compositions suitable for spinning may comprise: a pitch having a softening point (SP) below 400° C. and is capable of achieving a radial Hencky strain prior to break of about 0.7 to about 10, at spinning temperature (Ts) ranging from about SP?30° C. to about SP+80° C. Methods for producing a carbon fiber from a pitch composition at a temperature within a spinning temperature (Ts) range may comprise determining a temperature range wherein the maximum radial Hencky strain (?R) lies above a minimum process radial Hencky strain, and wherein the minimum process radial Hencky strain is within a range of about 0.7 to about 10. The spinning temperature (Ts) range may be determined by measuring a maximum radial Hencky strain (?R) prior to break at a series of different temperatures and strain rates. Carbon fiber composites may comprise of the said carbon fiber.Type: ApplicationFiled: November 10, 2021Publication date: December 28, 2023Applicant: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANYInventors: Stuart E. Smith, William M. Ferry, Kazem V. Edmond, Manesh Gopinadhan, Nicolas J. Alvarez, Heedong Yoon, Clarence E. Chase, Daniel J. Ryan
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Patent number: 11746020Abstract: Sulfur-crosslinked olefins, particularly sulfur-crosslinked heavy hydrocarbon products having one or more sulfur-crosslinked olefin moieties, may undergo pyrolysis to form sulfur-doped porous carbon having high BET surface area values. Pyrolysis to form the sulfur-doped porous carbon may be particularly efficacious in the presence of a hydroxide base. BET surface areas up to 2000 m2/g or even higher may be obtained. Such sulfur-doped porous carbon may be prepared by combining a heavy hydrocarbon product with sulfur, heating to a first temperature state to form a liquefied reaction mixture containing a sulfur-crosslinked heavy hydrocarbon, homogeneously mixing a hydroxide base with the liquefied reaction mixture, and pyrolyzing the sulfur-crosslinked heavy hydrocarbon to form sulfur-doped porous carbon.Type: GrantFiled: January 24, 2020Date of Patent: September 5, 2023Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANYInventors: Yi Du, Bradley D. Wooler, Stuart E. Smith, Brenda A. Raich, Clarence Chase, Lesheng Wang
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Publication number: 20210301211Abstract: Systems and methods are provided for controlling the morphology of coke produced during delayed coking. The morphology control is achieved in part by introducing elemental sulfur into the coker feedstock prior to coking. The elemental sulfur can be introduced into the feed under conditions so that the sulfur is well-dispersed within the feed for a sufficient period of time. This can allow for relatively even reaction of sulfur with components throughout the feed, resulting in a relatively small, uniform domain size distribution for the coke produced during delayed coking. This coke can correspond to shot coke. By producing coke with a small and relatively uniform domain size distribution, the risk of uneven heating within the coke can be reduced or minimized.Type: ApplicationFiled: March 26, 2020Publication date: September 30, 2021Inventors: Stuart E. Smith, Sebastin K. Seider, Kazem V. Edmond
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Publication number: 20200299141Abstract: Sulfur-crosslinked olefins, particularly sulfur-crosslinked heavy hydrocarbon products having one or more sulfur-crosslinked olefin moieties, may undergo pyrolysis to form sulfur-doped porous carbon having high BET surface area values. Pyrolysis to form the sulfur-doped porous carbon may be particularly efficacious in the presence of a hydroxide base. BET surface areas up to 2000 m2/g or even higher may be obtained. Such sulfur-doped porous carbon may be prepared by combining a heavy hydrocarbon product with sulfur, heating to a first temperature state to form a liquefied reaction mixture containing a sulfur-crosslinked heavy hydrocarbon, homogeneously mixing a hydroxide base with the liquefied reaction mixture, and pyrolyzing the sulfur-crosslinked heavy hydrocarbon to form sulfur-doped porous carbon.Type: ApplicationFiled: January 24, 2020Publication date: September 24, 2020Inventors: Yi Du, Bradley D. Wooler, Stuart E. Smith, Brenda A. Raich, Clarence Chase, Lesheng Wang
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Publication number: 20190382664Abstract: Methods are provided for reducing or minimizing the temperature dependence of a pitch feed or fraction for use in carbon fiber production, such as a mesophase pitch feed or fraction or an isotropic pitch feed or fraction. A pitch sample can be characterized to determine a characteristic temperature and a characteristic viscosity for the sample. One or more solvent extraction processes can also be performed on the pitch and/or the extract and raffinate fractions formed by the solvent extraction(s). The resulting raffinate and extract fractions are then used to form a modified pitch fraction with a T0 value that is lower than the T0 value of the original pitch. The modified pitch fraction can optionally also have a different ?inf value relative to the original pitch.Type: ApplicationFiled: May 29, 2019Publication date: December 19, 2019Inventors: Stuart E. Smith, Eric B. Sirota, Stephen H. Brown
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Publication number: 20150246940Abstract: A process of making a catalyst and the catalyst composition made by that process comprising a multinuclear metal compound of the formula Ma(PCy3)b(H)c(CO)d(OR)e(H2O)f with molar ratios a:b:c:d:e:f, wherein a is in the range from 2 to 2000, b is in the range from 0 to 4000, c is in the range from 0 to 6000 and d is in the range from 0 to 2000, e is in the range from 1 to 2000, and f is in the range from 0 to 100; wherein PCy3 indicates tricyclohexylphosphine, H indicates hydride, R is an alkyl group determined by the alcohol utilized and H2O is water from the reaction; and a is at least twice w. A method of making one or more 2,5-dimethylhexenes is described. A method of making p-xylene using one or more 2,5-dimethylhexenes is also described.Type: ApplicationFiled: February 28, 2014Publication date: September 3, 2015Applicant: UOP LLCInventors: Stuart E. Smith, Alakananda Bhattacharyya, Christopher P. Nicholas
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Publication number: 20140163277Abstract: A method of making one or more 2,5-dimethylhexenes is described. The method includes reacting isobutene with isobutanol in the presence of a platinum group metal catalyst to form one or more 2,5-dimethylhexenes. A method of making p-xylene using one or more 2,5-dimethylhexenes is also described. The p-xylene can be made from totally renewable sources, if desired.Type: ApplicationFiled: December 11, 2013Publication date: June 12, 2014Applicant: UOP LLCInventors: Christopher P. Nicholas, Stuart E. Smith, Alakananda Bhattacharyya