Patents by Inventor Stuart FARRELL

Stuart FARRELL has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12684896
    Abstract: An electrical device includes a substrate, a dielectric layer supported by the substrate, and an electrically conductive vertical interconnect extending through the dielectric layer. The dielectric layer may be formed at low-temperature below the thermal degradation temperature of thermally-sensitive material in the device. The dielectric layer may be a low-stress layer that imparts no stress or less stress than a failure stress of fragile material in the device. The dielectric layer may be formed during a processing step to planarize the electrical device at that step. The vertical interconnect may be diffusion bondable with another opposing interconnect at a low-temperature below the thermal degradation temperature of thermally-sensitive material in the device. The vertical interconnect may have a coefficient of thermal expansion (CTE) that is greater than a CTE of the dielectric layer to facilitate 3D-integration.
    Type: Grant
    Filed: June 29, 2021
    Date of Patent: July 14, 2026
    Assignee: Raytheon Company
    Inventors: Chad Fulk, Sean P. Kilcoyne, Stuart Farrell, Eric Miller, Andrew Clarke
  • Patent number: 12593525
    Abstract: An electrical device including a substrate, a dielectric layer supported by the substrate having at least one vertical post disposed within a via hole of the dielectric layer, and at least one electrically conductive vertical interconnect laterally offset from the post. The post is configured to impart a non-tensile state to a region of the electrical device underlying the post. The coefficient of thermal expansion (CTE) of the post may be configured to cooperate with the CTE of the dielectric layer to provide the non-tensile state, such as the dielectric layer having a CTE that is equal to or greater than a CTE of the post. The dielectric layer may have a CTE that is less than the CTE of the electrically conductive vertical interconnect, and may be arranged to provide a buffer to tensile forces imparted by the vertical interconnect.
    Type: Grant
    Filed: March 4, 2022
    Date of Patent: March 31, 2026
    Assignee: Raytheon Company
    Inventors: Andrew Clarke, James Pattison, Stuart Farrell
  • Publication number: 20220416095
    Abstract: An electrical device includes a substrate, a dielectric layer supported by the substrate, and an electrically conductive vertical interconnect extending through the dielectric layer. The dielectric layer may be formed at low-temperature below the thermal degradation temperature of thermally-sensitive material in the device. The dielectric layer may be a low-stress layer that imparts no stress or less stress than a failure stress of fragile material in the device. The dielectric layer may be formed during a processing step to planarize the electrical device at that step. The vertical interconnect may be diffusion bondable with another opposing interconnect at a low-temperature below the thermal degradation temperature of thermally-sensitive material in the device. The vertical interconnect may have a coefficient of thermal expansion (CTE) that is greater than a CTE of the dielectric layer to facilitate 3D-integration.
    Type: Application
    Filed: June 29, 2021
    Publication date: December 29, 2022
    Inventors: Chad Fulk, Sean P. Kilcoyne, Stuart Farrell, Eric Miller, Andrew Clarke
  • Publication number: 20220293661
    Abstract: An electrical device including a substrate, a dielectric layer supported by the substrate having at least one vertical post disposed within a via hole of the dielectric layer, and at least one electrically conductive vertical interconnect laterally offset from the post. The post is configured to impart a non-tensile state to a region of the electrical device underlying the post. The coefficient of thermal expansion (CTE) of the post may be configured to cooperate with the CTE of the dielectric layer to provide the non-tensile state, such as the dielectric layer having a CTE that is equal to or greater than a CTE of the post. The dielectric layer may have a CTE that is less than the CTE of the electrically conductive vertical interconnect, and may be arranged to provide a buffer to tensile forces imparted by the vertical interconnect.
    Type: Application
    Filed: March 4, 2022
    Publication date: September 15, 2022
    Inventors: Andrew Clarke, James Pattison, Stuart Farrell
  • Patent number: 9419170
    Abstract: Methods for treating a semiconductor material are provided. According to an aspect of the invention, the method includes annealing the semiconductor material in the presence of a compound that includes a first element and a second element. The first element provides an overpressure to achieve a desired stoichiometry of the semiconductor material, and the second element provides a dopant to the semiconductor material.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: August 16, 2016
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: David Albin, James Burst, Wyatt Metzger, Joel Duenow, Stuart Farrell, Eric Colegrove
  • Publication number: 20150221810
    Abstract: Methods for treating a semiconductor material are provided. According to an aspect of the invention, the method includes annealing the semiconductor material in the presence of a compound that includes a first element and a second element. The first element provides an overpressure to achieve a desired stoichiometry of the semiconductor material, and the second element provides a dopant to the semiconductor material.
    Type: Application
    Filed: February 5, 2015
    Publication date: August 6, 2015
    Inventors: David ALBIN, James BURST, Wyatt METZGER, Joel DUENOW, Stuart FARRELL, Eric COLEGROVE